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IAC Assessment: LE0396
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IAC Assessment: LE0396
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IAC Center Lehigh University
Assessment Year 2015
Principal Product Scientific Glassware
NAICS 327212 - Other Pressed and Blown Glass and Glassware Manufacturing
SIC 3221 - Glass Containers
Sales $10,000,000-$50,000,000
# of Employees 130
Plant Area (Sq.Ft.) 43,000
Annual Production 10,000 Pieces
Production Hrs. Annual 2,080
Location (State) NJ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $78,619 674,844 kWh $0.12
Electricity Demand $27,509 4,075 kW-months/year $6.75
Electricity Fees $7,289 - $ -
Natural Gas $49,419 4,057 MMBtu $12.18
TOTAL ENERGY COSTS $162,836
RECOMMENDED SAVINGS* $42,866 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $10,936
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$702
Cost:
$35
$526 4,498 $176 26 - - - - $526
4,498
kWh
$176
26
kW-months/year
-
-
MMBtu
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$20,655
Cost:
$4,000
$23,241 198,640 $7,736 1,146 $(-10,322) (-848) - - $23,241
198,640
kWh
$7,736
1,146
kW-months/year
$(-10,322)
(-848)
MMBtu
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$8,080
Cost:
$2,845
$7 59 $8,073 1,196 - - - - $7
59
kWh
$8,073
1,196
kW-months/year
-
-
MMBtu
-
-
$
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$214
Cost:
$105
$163 1,397 $51 8 - - - - $163
1,397
kWh
$51
8
kW-months/year
-
-
MMBtu
-
-
$
05: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$1,534
Cost:
$1,644
- - - - $1,534 126 - - -
-
kWh
-
-
kW-months/year
$1,534
126
MMBtu
-
-
$
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,473
Cost:
$1,950
- - - - $1,473 121 - - -
-
kWh
-
-
kW-months/year
$1,473
121
MMBtu
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$405
Cost:
$1,000
$304 2,600 $101 15 - - - - $304
2,600
kWh
$101
15
kW-months/year
-
-
MMBtu
-
-
$
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,304
Cost:
$9,400
$306 2,616 - - $1,998 164 - - $306
2,616
kWh
-
-
kW-months/year
$1,998
164
MMBtu
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,431
Cost:
$13,983
$2,693 23,019 $898 133 - - $(-160) - $2,693
23,019
kWh
$898
133
kW-months/year
-
-
MMBtu
$(-160)
-
$
10: 2.1224 REPLACE BOILER Savings:
$4,068
Cost:
$18,400
- - - - $4,068 334 - - -
-
kWh
-
-
kW-months/year
$4,068
334
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$42,866
Cost:
$53,362
$27,241 232,829 $17,034 2,524 $(-1,250) (-103) $(-160) - $27,241
232,829
kWh
$17,034
2,524
kW-months/year
$(-1,250)
(-103)
MMBtu
$(-160)
-
$
TOTAL IMPLEMENTED Savings:
$10,936
Cost:
$5,629
$1,001 8,554 $8,401 1,245 $1,534 126 - - $1,001
8,554
kWh
$8,401
1,245
kW-months/year
$1,534
126
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost