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IAC Assessment: LE0402
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IAC Assessment: LE0402
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IAC Center Lehigh University
Assessment Year 2015
Principal Product Rivet
NAICS 332722 - Bolt, Nut, Screw, Rivet, and Washer Manufacturing
SIC 3452 - Bolts, Nuts, Rivets, And Washers
Sales $1,000,000-$5,000,000
# of Employees 4
Plant Area (Sq.Ft.) 42,000
Annual Production 133,000,000 Pieces
Production Hrs. Annual 2,000
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $43,802 463,900 kWh $0.09
Electricity Demand $6,468 1,382 kW-months/year $4.68
Electricity Fees $11,201 - $ -
Natural Gas $21,814 2,270 MMBtu $9.61
TOTAL ENERGY COSTS $88,475
RECOMMENDED SAVINGS* $25,180 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $17,156
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,174
Cost:
$1,000
$1,893 20,142 $281 60 - - - - - - $1,893
20,142
kWh
$281
60
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,845
Cost:
$1,000
$1,710 18,189 $136 29 - - - - - - $1,710
18,189
kWh
$136
29
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$4,004
Cost:
$8,500
$(-73) (-776) $(-84) (-18) $4,161 433 - - - - $(-73)
(-776)
kWh
$(-84)
(-18)
kW-months/year
$4,161
433
MMBtu
-
-
$
-
-
$
04: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$6,700
Cost:
$21,000
$6,396 68,041 $304 65 - - - - - - $6,396
68,041
kWh
$304
65
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.7233 USE PROPERLY DESIGNED AND SIZED HVAC EQUIPMENT Savings:
$1,557
Cost:
$4,800
- - - - $557 58 $1,000 - - - -
-
kWh
-
-
kW-months/year
$557
58
MMBtu
$1,000
-
$
-
-
$
06: 2.7233 USE PROPERLY DESIGNED AND SIZED HVAC EQUIPMENT Savings:
$6,037
Cost:
$22,000
- - - - $2,037 212 - - $4,000 - -
-
kWh
-
-
kW-months/year
$2,037
212
MMBtu
-
-
$
$4,000
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,975
Cost:
$9,063
$1,586 16,875 $225 48 - - $164 - - - $1,586
16,875
kWh
$225
48
kW-months/year
-
-
MMBtu
$164
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$887
Cost:
$4,200
$821 8,736 $66 14 - - - - - - $821
8,736
kWh
$66
14
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$25,180
Cost:
$71,563
$12,333 131,207 $927 198 $6,756 703 $1,164 - $4,000 - $12,333
131,207
kWh
$927
198
kW-months/year
$6,756
703
MMBtu
$1,164
-
$
$4,000
-
$
TOTAL IMPLEMENTED Savings:
$17,156
Cost:
$61,063
$8,803 93,652 $594 127 $2,595 270 $1,164 - $4,000 - $8,803
93,652
kWh
$594
127
kW-months/year
$2,595
270
MMBtu
$1,164
-
$
$4,000
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost One-time Revenue or Avoided Cost