IAC logo
IAC Assessment: LE0403
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: LE0403
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center Lehigh University
Assessment Year 2015
Principal Product Contract Manufacturing
NAICS 332710 - Machine Shops
SIC 3599 - Industrial Machinery, Nec
Sales $5,000,000-$10,000,000
# of Employees 43
Plant Area (Sq.Ft.) 18,071
Annual Production 55,935 Pieces
Production Hrs. Annual 7,488
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $46,682 788,235 kWh $0.06
Electricity Demand $9,494 1,914 kW-months/year $4.96
Electricity Fees $25,471 - $ -
Natural Gas $12,234 1,076 MMBtu $11.37
TOTAL ENERGY COSTS $95,900
RECOMMENDED SAVINGS* $16,139 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $10,933
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$1,886
Cost:
-
$442 7,485 - - $1,444 127 - - $442
7,485
kWh
-
-
kW-months/year
$1,444
127
MMBtu
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,107
Cost:
$25
$2,785 47,204 $322 65 - - - - $2,785
47,204
kWh
$322
65
kW-months/year
-
-
MMBtu
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$215
Cost:
$113
$110 1,868 $105 21 - - - - $110
1,868
kWh
$105
21
kW-months/year
-
-
MMBtu
-
-
$
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$4,849
Cost:
$3,330
$4,432 75,116 $417 84 - - - - $4,432
75,116
kWh
$417
84
kW-months/year
-
-
MMBtu
-
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$560
Cost:
$520
$500 8,469 $60 12 - - - - $500
8,469
kWh
$60
12
kW-months/year
-
-
MMBtu
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$596
Cost:
$600
$634 10,753 $(-38) (-8) - - - - $634
10,753
kWh
$(-38)
(-8)
kW-months/year
-
-
MMBtu
-
-
$
07: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$522
Cost:
$625
$238 4,037 - - $284 25 - - $238
4,037
kWh
-
-
kW-months/year
$284
25
MMBtu
-
-
$
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$876
Cost:
$1,943
$790 13,390 $50 10 - - $36 - $790
13,390
kWh
$50
10
kW-months/year
-
-
MMBtu
$36
-
$
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,928
Cost:
$5,333
$1,730 29,327 $198 40 - - - - $1,730
29,327
kWh
$198
40
kW-months/year
-
-
MMBtu
-
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$990
Cost:
$3,075
$376 6,365 $84 17 - - $530 - $376
6,365
kWh
$84
17
kW-months/year
-
-
MMBtu
$530
-
$
11: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$489
Cost:
$1,750
- - - - $489 43 - - -
-
kWh
-
-
kW-months/year
$489
43
MMBtu
-
-
$
12: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$120
Cost:
$612
$108 1,824 $12 3 - - - - $108
1,824
kWh
$12
3
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$16,139
Cost:
$17,926
$12,145 205,838 $1,210 244 $2,217 195 $566 - $12,145
205,838
kWh
$1,210
244
kW-months/year
$2,217
195
MMBtu
$566
-
$
TOTAL IMPLEMENTED Savings:
$10,933
Cost:
$5,411
$8,559 145,063 $894 180 $1,444 127 $36 - $8,559
145,063
kWh
$894
180
kW-months/year
$1,444
127
MMBtu
$36
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost