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IAC Assessment: LE0408
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IAC Assessment: LE0408
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IAC Center Lehigh University
Assessment Year 2016
Principal Product Asphalt Products
NAICS 324122 - Asphalt Shingle and Coating Materials Manufacturing
SIC 2952 - Asphalt Felts And Coatings
Sales $1,000,000-$5,000,000
# of Employees 15
Plant Area (Sq.Ft.) 70,000
Annual Production 45,000 Tons
Production Hrs. Annual 4,160
Location (State) NJ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $478,381 5,634,214 kWh $0.08
Electricity Demand $90,774 15,976 kW-months/year $5.68
Natural Gas $1,129,299 187,247 MMBtu $6.03
TOTAL ENERGY COSTS $1,698,454
RECOMMENDED SAVINGS* $470,268 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $97,020
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$34,913
Cost:
$25
$34,913 410,739 - - - - - - $34,913
410,739
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
02: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$28,076
Cost:
$1,125
- - - - $28,076 4,656 - - -
-
kWh
-
-
kW-months/year
$28,076
4,656
MMBtu
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$12,093
Cost:
$1,000
$11,003 129,443 $1,091 192 - - - - $11,003
129,443
kWh
$1,091
192
kW-months/year
-
-
MMBtu
-
-
$
04: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$190
Cost:
$25
$46 538 - - $145 24 - - $46
538
kWh
-
-
kW-months/year
$145
24
MMBtu
-
-
$
05: 2.2443 RE-USE OR RECYCLE HOT OR COLD PROCESS EXHAUST AIR Savings:
$293,975
Cost:
$56,000
- - - - $293,975 48,752 - - -
-
kWh
-
-
kW-months/year
$293,975
48,752
MMBtu
-
-
$
06: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$11,005
Cost:
$4,800
- - - - $11,005 1,825 - - -
-
kWh
-
-
kW-months/year
$11,005
1,825
MMBtu
-
-
$
07: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$10,070
Cost:
$10,080
- - - - $10,070 1,670 - - -
-
kWh
-
-
kW-months/year
$10,070
1,670
MMBtu
-
-
$
08: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$69,013
Cost:
$99,925
$63,208 743,628 $5,805 1,022 - - - - $63,208
743,628
kWh
$5,805
1,022
kW-months/year
-
-
MMBtu
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$10,933
Cost:
$45,975
$7,574 89,107 $1,392 245 - - $1,967 - $7,574
89,107
kWh
$1,392
245
kW-months/year
-
-
MMBtu
$1,967
-
$
TOTAL RECOMMENDED Savings:
$470,268
Cost:
$218,955
$116,744 1,373,455 $8,287 1,459 $343,270 56,927 $1,967 - $116,744
1,373,455
kWh
$8,287
1,459
kW-months/year
$343,270
56,927
MMBtu
$1,967
-
$
TOTAL IMPLEMENTED Savings:
$97,020
Cost:
$52,925
$53,490 629,289 $2,482 437 $39,081 6,481 $1,967 - $53,490
629,289
kWh
$2,482
437
kW-months/year
$39,081
6,481
MMBtu
$1,967
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost