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IAC Assessment: LE0411
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IAC Assessment: LE0411
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IAC Center Lehigh University
Assessment Year 2016
Principal Product Sugar & Syrup
NAICS 311221 - Wet Corn Milling
SIC 2062 - Cane Sugar Refining
Sales $50,000,000-$100,000,000
# of Employees 73
Plant Area (Sq.Ft.) 65,000
Annual Production 125,000 Tons
Production Hrs. Annual 6,240
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $148,399 2,743,008 kWh $0.05
Electricity Demand $5,232 1,248 kW-months/year $4.19
Electricity Fees $35,200 - $ -
Natural Gas $332,783 67,274 MMBtu $4.95
TOTAL ENERGY COSTS $521,614
RECOMMENDED SAVINGS* $214,899 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $108,016
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$22
Cost:
-
$22 414 - - - - - - - - $22
414
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$16,142
Cost:
$25
- - - - $16,142 3,261 - - - - -
-
kWh
-
-
kW-months/year
$16,142
3,261
MMBtu
-
-
$
-
-
$
03: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$3,533
Cost:
$150
$3,533 65,432 - - - - - - - - $3,533
65,432
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$3,292
Cost:
$625
$50 924 - - $3,242 655 - - - - $50
924
kWh
-
-
kW-months/year
$3,242
655
MMBtu
-
-
$
-
-
$
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$21,409
Cost:
$9,106
- - - - $21,409 4,325 - - - - -
-
kWh
-
-
kW-months/year
$21,409
4,325
MMBtu
-
-
$
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,675
Cost:
$1,000
$1,411 26,137 $264 63 - - - - - - $1,411
26,137
kWh
$264
63
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$1,450
Cost:
$1,450
- - - - $1,450 293 - - - - -
-
kWh
-
-
kW-months/year
$1,450
293
MMBtu
-
-
$
-
-
$
08: 2.2622 REPLACE EXISTING CHILLER WITH HIGH EFFICIENCY MODEL Savings:
$58,696
Cost:
$100,000
$(-1,604) (-29,700) - - - - $60,300 - - - $(-1,604)
(-29,700)
kWh
-
-
kW-months/year
-
-
MMBtu
$60,300
-
$
-
-
$
09: 2.4323 USE OPTIMUM SIZE AND CAPACITY EQUIPMENT Savings:
$2,849
Cost:
$6,000
$2,849 52,757 - - - - - - - - $2,849
52,757
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
10: 2.2422 USE WASTE HEAT FROM HOT FLUE GASES TO GENERATE STEAM Savings:
$102,584
Cost:
$458,390
- - - - $152,584 30,825 $(-50,000) - - - -
-
kWh
-
-
kW-months/year
$152,584
30,825
MMBtu
$(-50,000)
-
$
-
-
$
11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,246
Cost:
$16,912
$2,136 39,562 $453 108 - - - - $657 - $2,136
39,562
kWh
$453
108
kW-months/year
-
-
MMBtu
-
-
$
$657
-
$
TOTAL RECOMMENDED Savings:
$214,899
Cost:
$593,658
$8,398 155,526 $716 171 $194,827 39,359 $10,300 - $657 - $8,398
155,526
kWh
$716
171
kW-months/year
$194,827
39,359
MMBtu
$10,300
-
$
$657
-
$
TOTAL IMPLEMENTED Savings:
$108,016
Cost:
$127,818
$5,550 102,769 $716 171 $40,793 8,241 $60,300 - $657 - $5,550
102,769
kWh
$716
171
kW-months/year
$40,793
8,241
MMBtu
$60,300
-
$
$657
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost