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IAC Assessment: LE0412
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IAC Assessment: LE0412
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IAC Center Lehigh University
Assessment Year 2016
Principal Product Remanufactured Engines
NAICS 333618 - Other Engine Equipment Manufacturing
SIC 3519 - Internal Combustion Engines, Nec
Sales $10,000,000-$50,000,000
# of Employees 175
Plant Area (Sq.Ft.) 70,000
Annual Production 5,000 Pieces
Production Hrs. Annual 6,552
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $206,567 2,796,600 kWh $0.07
Electricity Demand $36,389 8,680 kW-months/year $4.19
Electricity Fees $22,005 - $ -
Natural Gas $76,475 9,275 MMBtu $8.25
TOTAL ENERGY COSTS $341,436
RECOMMENDED SAVINGS* $40,522 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $20,486
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$13,984
Cost:
$20,000
- - - - $13,984 1,695 -
-
kWh
-
-
kW-months/year
$13,984
1,695
MMBtu
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,397
Cost:
$8,050
$2,770 37,434 $2,627 627 - - $2,770
37,434
kWh
$2,627
627
kW-months/year
-
-
MMBtu
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$6,688
Cost:
$19,250
$5,452 73,678 $1,236 295 - - $5,452
73,678
kWh
$1,236
295
kW-months/year
-
-
MMBtu
04: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$462
Cost:
$1,382
- - - - $462 56 -
-
kWh
-
-
kW-months/year
$462
56
MMBtu
05: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$4,944
Cost:
$18,280
$4,533 61,260 $411 98 - - $4,533
61,260
kWh
$411
98
kW-months/year
-
-
MMBtu
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,108
Cost:
$4,125
$957 12,929 $151 36 - - $957
12,929
kWh
$151
36
kW-months/year
-
-
MMBtu
07: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$7,939
Cost:
$35,720
$6,690 90,410 $1,249 298 - - $6,690
90,410
kWh
$1,249
298
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$40,522
Cost:
$106,807
$20,403 275,711 $5,673 1,354 $14,446 1,751 $20,403
275,711
kWh
$5,673
1,354
kW-months/year
$14,446
1,751
MMBtu
TOTAL IMPLEMENTED Savings:
$20,486
Cost:
$64,402
$14,913 201,522 $5,112 1,220 $462 56 $14,913
201,522
kWh
$5,112
1,220
kW-months/year
$462
56
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas