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IAC Assessment: LE0414
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IAC Assessment: LE0414
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IAC Center Lehigh University
Assessment Year 2016
Principal Product Synvisc and Hectorol
NAICS 325412 - Pharmaceutical Preparation Manufacturing
SIC 2834 - Pharmaceutical Preparations
Sales >$500,000,000
# of Employees 175
Plant Area (Sq.Ft.) 80,000
Annual Production 42,000,000 Pieces
Production Hrs. Annual 6,120
Location (State) NJ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $596,915 7,362,773 kWh $0.08
Electricity Demand $54,581 15,573 kW-months/year $3.50
Electricity Fees $275,761 - $ -
Natural Gas $329,919 56,810 MMBtu $5.81
TOTAL ENERGY COSTS $1,257,176
RECOMMENDED SAVINGS* $51,068 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $49,817
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,057
Cost:
-
$2,794 34,496 $263 75 - - - - $2,794
34,496
kWh
$263
75
kW-months/year
-
-
MMBtu
-
-
$
02: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$34,860
Cost:
$36,000
- - - - $34,860 6,000 - - -
-
kWh
-
-
kW-months/year
$34,860
6,000
MMBtu
-
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,251
Cost:
$1,460
$1,167 14,412 $84 24 - - - - $1,167
14,412
kWh
$84
24
kW-months/year
-
-
MMBtu
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$7,088
Cost:
$14,625
$6,157 76,010 $522 149 - - $410 - $6,157
76,010
kWh
$522
149
kW-months/year
-
-
MMBtu
$410
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,482
Cost:
$10,500
$2,399 29,615 $284 81 - - $1,800 - $2,399
29,615
kWh
$284
81
kW-months/year
-
-
MMBtu
$1,800
-
$
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$330
Cost:
$1,140
$218 2,686 $112 32 - - - - $218
2,686
kWh
$112
32
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$51,068
Cost:
$63,725
$12,735 157,219 $1,264 361 $34,860 6,000 $2,210 - $12,735
157,219
kWh
$1,264
361
kW-months/year
$34,860
6,000
MMBtu
$2,210
-
$
TOTAL IMPLEMENTED Savings:
$49,817
Cost:
$62,265
$11,567 142,807 $1,180 337 $34,860 6,000 $2,210 - $11,567
142,807
kWh
$1,180
337
kW-months/year
$34,860
6,000
MMBtu
$2,210
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost