IAC logo
IAC Assessment: LE0416
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: LE0416
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center Lehigh University
Assessment Year 2016
Principal Product Beef Products
NAICS 311611 - Animal (except Poultry) Slaughtering
SIC 2011 - Meat Packing Plants
Sales $100,000,000-$500,000,000
# of Employees 100
Plant Area (Sq.Ft.) 240,000
Annual Production 200,000,000 Pounds
Production Hrs. Annual 8,736
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,738,600 36,713,584 kWh $0.05
Electricity Demand $405,370 78,095 kW-months/year $5.19
Electricity Fees $207,024 - $ -
Natural Gas $599,122 254,643 MMBtu $2.35
TOTAL ENERGY COSTS $2,950,116
RECOMMENDED SAVINGS* $702,411 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $154,378
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$43,389
Cost:
$1,000
$37,675 801,598 $5,714 1,101 - - - - $37,675
801,598
kWh
$5,714
1,101
kW-months/year
-
-
MMBtu
-
-
$
02: 2.4323 USE OPTIMUM SIZE AND CAPACITY EQUIPMENT Savings:
$22,973
Cost:
$9,000
$22,973 488,779 - - - - - - $22,973
488,779
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$10,060
Cost:
$4,550
$8,679 184,670 $1,381 266 - - - - $8,679
184,670
kWh
$1,381
266
kW-months/year
-
-
MMBtu
-
-
$
04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$18,534
Cost:
$19,000
$14,646 311,625 $3,887 749 - - - - $14,646
311,625
kWh
$3,887
749
kW-months/year
-
-
MMBtu
-
-
$
05: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$10,285
Cost:
$11,000
$8,131 173,004 $2,154 415 - - - - $8,131
173,004
kWh
$2,154
415
kW-months/year
-
-
MMBtu
-
-
$
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$85,792
Cost:
$97,000
$72,895 1,550,950 $12,897 2,485 - - - - $72,895
1,550,950
kWh
$12,897
2,485
kW-months/year
-
-
MMBtu
-
-
$
07: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$82,969
Cost:
$110,000
$65,572 1,395,146 $17,397 3,352 - - - - $65,572
1,395,146
kWh
$17,397
3,352
kW-months/year
-
-
MMBtu
-
-
$
08: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$24,266
Cost:
$33,000
$20,617 438,669 $3,649 703 - - - - $20,617
438,669
kWh
$3,649
703
kW-months/year
-
-
MMBtu
-
-
$
09: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$20,545
Cost:
$31,000
$17,742 377,497 $2,803 540 - - - - $17,742
377,497
kWh
$2,803
540
kW-months/year
-
-
MMBtu
-
-
$
10: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,177
Cost:
$6,325
$2,757 58,654 $420 81 - - - - $2,757
58,654
kWh
$420
81
kW-months/year
-
-
MMBtu
-
-
$
11: 2.2441 PREHEAT BOILER MAKEUP WATER WITH WASTE PROCESS HEAT Savings:
$32,117
Cost:
$87,100
- - - - $32,117 13,667 - - -
-
kWh
-
-
kW-months/year
$32,117
13,667
MMBtu
-
-
$
12: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,521
Cost:
$4,533
$1,288 27,396 $197 38 - - $36 - $1,288
27,396
kWh
$197
38
kW-months/year
-
-
MMBtu
$36
-
$
13: 2.3415 USE A FOSSIL FUEL ENGINE TO COGENERATE ELECTRICITY OR MOTIVE POWER; AND UTILIZE HEAT Savings:
$302,516
Cost:
$1,300,000
$355,320 7,560,000 - - $(-52,805) (-22,470) - - $355,320
7,560,000
kWh
-
-
kW-months/year
$(-52,805)
(-22,470)
MMBtu
-
-
$
14: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$23,762
Cost:
$103,000
$20,632 438,984 $3,130 603 - - - - $20,632
438,984
kWh
$3,130
603
kW-months/year
-
-
MMBtu
-
-
$
15: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$19,802
Cost:
$88,000
$16,823 357,945 $2,979 574 - - - - $16,823
357,945
kWh
$2,979
574
kW-months/year
-
-
MMBtu
-
-
$
16: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$704
Cost:
$3,408
$465 9,898 $239 46 - - - - $465
9,898
kWh
$239
46
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$702,411
Cost:
$1,907,916
$666,216 14,174,815 $56,846 10,953 $(-20,687) (-8,803) $36 - $666,216
14,174,815
kWh
$56,846
10,953
kW-months/year
$(-20,687)
(-8,803)
MMBtu
$36
-
$
TOTAL IMPLEMENTED Savings:
$154,378
Cost:
$114,941
$135,295 2,878,621 $19,047 3,670 - - $36 - $135,295
2,878,621
kWh
$19,047
3,670
kW-months/year
-
-
MMBtu
$36
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost