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IAC Assessment: LE0418
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IAC Assessment: LE0418
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IAC Center Lehigh University
Assessment Year 2016
Principal Product Engine Parts
NAICS 336310 - Motor Vehicle Gasoline Engine and Engine Parts Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales >$500,000,000
# of Employees 200
Plant Area (Sq.Ft.) 132,000
Annual Production 7,700,000 Pieces
Production Hrs. Annual 6,000
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $3,942,586 51,726,895 kWh $0.08
Electricity Demand $413,617 116,512 kW-months/year $3.55
Electricity Fees $154,844 - $ -
Natural Gas $535,036 105,897 MMBtu $5.05
TOTAL ENERGY COSTS $5,046,083
RECOMMENDED SAVINGS* $1,545,976 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $1,476,986
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,199
Cost:
-
$1,128 14,845 $71 20 - - - - $1,128
14,845
kWh
$71
20
kW-months/year
-
-
MMBtu
-
-
$
02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$60,481
Cost:
$15,000
$56,835 747,832 $3,646 1,027 - - - - $56,835
747,832
kWh
$3,646
1,027
kW-months/year
-
-
MMBtu
-
-
$
03: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$317,839
Cost:
$125,000
$298,676 3,929,949 $19,163 5,398 - - - - $298,676
3,929,949
kWh
$19,163
5,398
kW-months/year
-
-
MMBtu
-
-
$
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$7,759
Cost:
$6,000
$7,291 95,929 $469 132 - - - - $7,291
95,929
kWh
$469
132
kW-months/year
-
-
MMBtu
-
-
$
05: 2.2443 RE-USE OR RECYCLE HOT OR COLD PROCESS EXHAUST AIR Savings:
$1,116,268
Cost:
$1,540,000
$1,081,571 14,231,193 $34,698 9,774 - - - - $1,081,571
14,231,193
kWh
$34,698
9,774
kW-months/year
-
-
MMBtu
-
-
$
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$7,905
Cost:
$12,000
$7,429 97,756 $476 134 - - - - $7,429
97,756
kWh
$476
134
kW-months/year
-
-
MMBtu
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,745
Cost:
$13,000
$4,458 58,654 $288 81 - - - - $4,458
58,654
kWh
$288
81
kW-months/year
-
-
MMBtu
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,764
Cost:
$11,250
$2,988 39,312 $383 108 - - $393 - $2,988
39,312
kWh
$383
108
kW-months/year
-
-
MMBtu
$393
-
$
09: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$26,015
Cost:
$127,400
$24,266 319,283 $2,517 709 $(-768) (-152) - - $24,266
319,283
kWh
$2,517
709
kW-months/year
$(-768)
(-152)
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$1,545,976
Cost:
$1,849,650
$1,484,641 19,534,753 $61,710 17,383 $(-768) (-152) $393 - $1,484,641
19,534,753
kWh
$61,710
17,383
kW-months/year
$(-768)
(-152)
MMBtu
$393
-
$
TOTAL IMPLEMENTED Savings:
$1,476,986
Cost:
$1,810,400
$1,420,361 18,688,955 $57,393 16,167 $(-768) (-152) - - $1,420,361
18,688,955
kWh
$57,393
16,167
kW-months/year
$(-768)
(-152)
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost