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IAC Assessment: LE0419
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IAC Assessment: LE0419
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IAC Center Lehigh University
Assessment Year 2016
Principal Product PVC based products
NAICS 326121 - Unlaminated Plastics Profile Shape Manufacturing
SIC 3082 - Unsupported Plastics Profile Shapes
Sales $50,000,000-$100,000,000
# of Employees 239
Plant Area (Sq.Ft.) 184,540
Annual Production 4,500,000 Pounds
Production Hrs. Annual 8,400
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,807,365 29,139,662 kWh $0.06
Electricity Demand $469,709 57,387 kW-months/year $8.18
Electricity Fees $10,805 - $ -
Natural Gas $26,625 3,301 MMBtu $8.07
TOTAL ENERGY COSTS $2,314,504
RECOMMENDED SAVINGS* $251,533 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $196,959
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,334
Cost:
$1,000
$4,352 70,194 $982 120 - - $4,352
70,194
kWh
$982
120
kW-months/year
-
-
MMBtu
02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$43,060
Cost:
$25,900
$37,416 603,479 $5,644 690 - - $37,416
603,479
kWh
$5,644
690
kW-months/year
-
-
MMBtu
03: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$2,202
Cost:
$1,830
$1,249 20,153 - - $952 118 $1,249
20,153
kWh
-
-
kW-months/year
$952
118
MMBtu
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$66,277
Cost:
$63,000
$56,453 910,531 $9,824 1,201 - - $56,453
910,531
kWh
$9,824
1,201
kW-months/year
-
-
MMBtu
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$52,235
Cost:
$60,700
$45,388 732,062 $6,847 837 - - $45,388
732,062
kWh
$6,847
837
kW-months/year
-
-
MMBtu
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$38,176
Cost:
$61,332
$32,123 518,112 $6,053 740 - - $32,123
518,112
kWh
$6,053
740
kW-months/year
-
-
MMBtu
07: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$41,911
Cost:
$70,000
$35,490 572,412 $6,421 785 - - $35,490
572,412
kWh
$6,421
785
kW-months/year
-
-
MMBtu
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,339
Cost:
$8,602
$1,374 22,163 $965 118 - - $1,374
22,163
kWh
$965
118
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$251,533
Cost:
$292,364
$213,845 3,449,106 $36,736 4,491 $952 118 $213,845
3,449,106
kWh
$36,736
4,491
kW-months/year
$952
118
MMBtu
TOTAL IMPLEMENTED Savings:
$196,959
Cost:
$223,062
$167,083 2,694,881 $28,924 3,536 $952 118 $167,083
2,694,881
kWh
$28,924
3,536
kW-months/year
$952
118
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas