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IAC Assessment: LE0426
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IAC Assessment: LE0426
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IAC Center Lehigh University
Assessment Year 2016
Principal Product Metal Enclosure
NAICS 332322 - Sheet Metal Work Manufacturing
SIC 3444 - Sheet Metalwork
Sales $100,000,000-$500,000,000
# of Employees 174
Plant Area (Sq.Ft.) 417,742
Annual Production 16,000,000 Pounds
Production Hrs. Annual 6,240
Location (State) NJ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $500,266 6,614,263 kWh $0.08
Electricity Demand $85,080 16,530 kW-months/year $5.15
Electricity Fees $92,886 - $ -
Natural Gas $153,642 23,656 MMBtu $6.49
TOTAL ENERGY COSTS $831,874
RECOMMENDED SAVINGS* $157,057 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $27,917
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Primary Product Electricity Usage Electricity Demand Natural Gas Primary Product
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$13,840
Cost:
$1,000
$12,660 166,600 $1,180 229 - - - - $12,660
166,600
kWh
$1,180
229
kW-months/year
-
-
MMBtu
-
-
$
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$5,562
Cost:
$2,000
- - - - $5,562 857 - - -
-
kWh
-
-
kW-months/year
$5,562
857
MMBtu
-
-
$
03: 2.7314 REDUCE VENTILATION AIR Savings:
$102,120
Cost:
$52,500
$2,120 27,893 - - - - $100,000 - $2,120
27,893
kWh
-
-
kW-months/year
-
-
MMBtu
$100,000
-
$
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,322
Cost:
$780
$1,167 15,362 $155 30 - - - - $1,167
15,362
kWh
$155
30
kW-months/year
-
-
MMBtu
-
-
$
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$3,070
Cost:
$3,000
$3,070 40,395 - - - - - - $3,070
40,395
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
06: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$16,120
Cost:
$35,000
$13,339 175,519 $2,781 540 - - - - $13,339
175,519
kWh
$2,781
540
kW-months/year
-
-
MMBtu
-
-
$
07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$7,376
Cost:
$16,500
$6,171 81,199 $1,205 234 - - - - $6,171
81,199
kWh
$1,205
234
kW-months/year
-
-
MMBtu
-
-
$
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$454
Cost:
$1,300
$454 5,975 - - - - - - $454
5,975
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,579
Cost:
$13,747
$3,745 49,271 $834 162 - - - - $3,745
49,271
kWh
$834
162
kW-months/year
-
-
MMBtu
-
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$179
Cost:
$780
$143 1,887 $36 7 - - - - $143
1,887
kWh
$36
7
kW-months/year
-
-
MMBtu
-
-
$
11: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,435
Cost:
$12,000
$2,229 29,327 $206 40 - - - - $2,229
29,327
kWh
$206
40
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$157,057
Cost:
$138,607
$45,098 593,428 $6,397 1,242 $5,562 857 $100,000 - $45,098
593,428
kWh
$6,397
1,242
kW-months/year
$5,562
857
MMBtu
$100,000
-
$
TOTAL IMPLEMENTED Savings:
$27,917
Cost:
$30,307
$19,944 262,447 $2,411 468 $5,562 857 - - $19,944
262,447
kWh
$2,411
468
kW-months/year
$5,562
857
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Primary Product Electricity Usage Electricity Demand Natural Gas Primary Product