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IAC Assessment: LE0430
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IAC Assessment: LE0430
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IAC Center Lehigh University
Assessment Year 2017
Principal Product Cast Products
NAICS 331513 - Steel Foundries (except Investment)
SIC 3325 - Steel Foundries, Nec
Sales $5,000,000-$10,000,000
# of Employees 32
Plant Area (Sq.Ft.) 60,000
Annual Production 246 Tons
Production Hrs. Annual 2,600
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $145,349 2,543,552 kWh $0.06
Electricity Demand $38,001 12,060 kW-months/year $3.15
Electricity Fees $21,963 - $ -
Natural Gas $79,243 7,190 MMBtu $11.02
TOTAL ENERGY COSTS $284,556
RECOMMENDED SAVINGS* $21,440 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $15,637
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,483
Cost:
$55
$2,215 38,864 $268 85 - - $2,215
38,864
kWh
$268
85
kW-months/year
-
-
MMBtu
02: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$764
Cost:
$55
$169 2,966 - - $595 54 $169
2,966
kWh
-
-
kW-months/year
$595
54
MMBtu
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,280
Cost:
$1,000
$3,006 52,744 $274 87 - - $3,006
52,744
kWh
$274
87
kW-months/year
-
-
MMBtu
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$402
Cost:
$300
$311 5,450 $91 29 - - $311
5,450
kWh
$91
29
kW-months/year
-
-
MMBtu
05: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$3,320
Cost:
$8,550
$3,043 53,387 $277 88 - - $3,043
53,387
kWh
$277
88
kW-months/year
-
-
MMBtu
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,407
Cost:
$15,961
$3,909 68,578 $498 158 - - $3,909
68,578
kWh
$498
158
kW-months/year
-
-
MMBtu
07: 2.7312 MINIMIZE USE OF OUTSIDE MAKE-UP AIR FOR VENTILATION EXCEPT WHEN USED FOR ECONOMIZER CYCLE Savings:
$2,616
Cost:
$10,500
$(-156) (-2,746) $(-126) (-40) $2,898 263 $(-156)
(-2,746)
kWh
$(-126)
(-40)
kW-months/year
$2,898
263
MMBtu
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,523
Cost:
$18,585
$2,672 46,883 $851 270 - - $2,672
46,883
kWh
$851
270
kW-months/year
-
-
MMBtu
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$645
Cost:
$3,413
$560 9,828 $85 27 - - $560
9,828
kWh
$85
27
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$21,440
Cost:
$58,419
$15,729 275,954 $2,218 704 $3,493 317 $15,729
275,954
kWh
$2,218
704
kW-months/year
$3,493
317
MMBtu
TOTAL IMPLEMENTED Savings:
$15,637
Cost:
$49,814
$10,471 183,703 $1,673 531 $3,493 317 $10,471
183,703
kWh
$1,673
531
kW-months/year
$3,493
317
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas