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IAC Assessment: LE0438
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IAC Assessment: LE0438
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center Lehigh University
Assessment Year 2017
Principal Product cosmetics and fragrance
NAICS 325611 - Soap and Other Detergent Manufacturing
SIC 2844 - Toilet Preparations
Sales $100,000,000-$500,000,000
# of Employees 350
Plant Area (Sq.Ft.) 246,586
Annual Production 273,000,000 Units
Production Hrs. Annual 6,240
Location (State) NJ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,236,535 10,304,462 kWh $0.12
Electricity Demand $155,840 22,998 kW-months/year $6.78
Electricity Fees $112,655 - $ -
Natural Gas $467,398 35,413 MMBtu $13.20
TOTAL ENERGY COSTS $1,972,428
RECOMMENDED SAVINGS* $342,771 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $286,821
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$24,701
Cost:
$1,000
$22,986 191,555 $1,715 253 - - $22,986
191,555
kWh
$1,715
253
kW-months/year
-
-
MMBtu
02: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$47,084
Cost:
$4,750
- - - - $47,084 3,567 -
-
kWh
-
-
kW-months/year
$47,084
3,567
MMBtu
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,264
Cost:
$710
$2,264 18,870 - - - - $2,264
18,870
kWh
-
-
kW-months/year
-
-
MMBtu
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$27,655
Cost:
$10,500
$21,105 175,877 $6,549 966 - - $21,105
175,877
kWh
$6,549
966
kW-months/year
-
-
MMBtu
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$19,106
Cost:
$13,000
$17,987 149,892 $1,119 165 - - $17,987
149,892
kWh
$1,119
165
kW-months/year
-
-
MMBtu
06: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$185,116
Cost:
$366,000
$171,902 1,432,515 $13,214 1,949 - - $171,902
1,432,515
kWh
$13,214
1,949
kW-months/year
-
-
MMBtu
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$7,862
Cost:
$19,575
$7,862 65,520 - - - - $7,862
65,520
kWh
-
-
kW-months/year
-
-
MMBtu
08: 2.2443 RE-USE OR RECYCLE HOT OR COLD PROCESS EXHAUST AIR Savings:
$19,166
Cost:
$53,000
- - - - $19,166 1,452 -
-
kWh
-
-
kW-months/year
$19,166
1,452
MMBtu
09: 2.2443 RE-USE OR RECYCLE HOT OR COLD PROCESS EXHAUST AIR Savings:
$9,816
Cost:
$47,000
$5,767 48,062 $353 52 $3,696 280 $5,767
48,062
kWh
$353
52
kW-months/year
$3,696
280
MMBtu
TOTAL RECOMMENDED Savings:
$342,771
Cost:
$515,535
$249,874 2,082,291 $22,950 3,385 $69,947 5,299 $249,874
2,082,291
kWh
$22,950
3,385
kW-months/year
$69,947
5,299
MMBtu
TOTAL IMPLEMENTED Savings:
$286,821
Cost:
$382,960
$218,257 1,818,817 $21,479 3,168 $47,084 3,567 $218,257
1,818,817
kWh
$21,479
3,168
kW-months/year
$47,084
3,567
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas