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IAC Assessment: LE0441
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IAC Assessment: LE0441
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IAC Center Lehigh University
Assessment Year 2017
Principal Product Rubber Seals
NAICS 339991 - Gasket, Packing, and Sealing Device Manufacturing
SIC 3053 - Gaskets, Packing And Sealing Devices
Sales $10,000,000-$50,000,000
# of Employees 20
Plant Area (Sq.Ft.) 62,000
Annual Production 6,702,219 Units
Production Hrs. Annual 6,000
Location (State) NJ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $200,165 3,268,759 kWh $0.06
Electricity Demand $42,753 7,863 kW-months/year $5.44
Electricity Fees $60,517 - $ -
Natural Gas $27,100 2,356 MMBtu $11.50
TOTAL ENERGY COSTS $330,535
RECOMMENDED SAVINGS* $84,476 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $11,765
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Ancillary Material Cost Electricity Usage Electricity Demand Ancillary Material Cost
$ kWh $ kW-months/year $ $
01: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$4,712
Cost:
$20
- - - - $4,712 - -
-
kWh
-
-
kW-months/year
$4,712
-
$
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,114
Cost:
$20
$994 16,293 $120 22 - - $994
16,293
kWh
$120
22
kW-months/year
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,738
Cost:
$1,000
$6,004 98,422 $734 135 - - $6,004
98,422
kWh
$734
135
kW-months/year
-
-
$
04: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$57,323
Cost:
$15,000
$42,700 700,000 $14,623 2,688 - - $42,700
700,000
kWh
$14,623
2,688
kW-months/year
-
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$831
Cost:
$1,000
$739 12,113 $92 17 - - $739
12,113
kWh
$92
17
kW-months/year
-
-
$
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$9,845
Cost:
$16,000
$8,164 133,832 $1,681 309 - - $8,164
133,832
kWh
$1,681
309
kW-months/year
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$780
Cost:
$2,067
$666 10,920 $114 21 - - $666
10,920
kWh
$114
21
kW-months/year
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,133
Cost:
$9,520
$2,660 43,603 $473 87 - - $2,660
43,603
kWh
$473
87
kW-months/year
-
-
$
TOTAL RECOMMENDED Savings:
$84,476
Cost:
$44,627
$61,926 1,015,183 $17,838 3,279 $4,712 - $61,926
1,015,183
kWh
$17,838
3,279
kW-months/year
$4,712
-
$
TOTAL IMPLEMENTED Savings:
$11,765
Cost:
$12,607
$10,324 169,238 $1,442 265 - - $10,324
169,238
kWh
$1,442
265
kW-months/year
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $
Electricity Usage Electricity Demand Ancillary Material Cost Electricity Usage Electricity Demand Ancillary Material Cost