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IAC Assessment: LE0445
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IAC Assessment: LE0445
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IAC Center Lehigh University
Assessment Year 2017
Principal Product Metallic components, Power coating
NAICS 332812 - Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers
SIC 3479 - Metal Coating And Allied Services
Sales $10,000,000-$50,000,000
# of Employees 92
Plant Area (Sq.Ft.) 42,150
Annual Production 2,000,000 Pieces
Production Hrs. Annual 2,470
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $103,753 1,649,104 kWh $0.06
Electricity Demand $16,729 6,568 kW-months/year $2.55
Electricity Fees $10,331 - $ -
Natural Gas $113,882 20,575 MMBtu $5.53
TOTAL ENERGY COSTS $244,695
RECOMMENDED SAVINGS* $22,126 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $12,963
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,107
Cost:
$1,000
$5,785 91,827 $322 126 - - $5,785
91,827
kWh
$322
126
kW-months/year
-
-
MMBtu
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,590
Cost:
$1,500
$765 12,140 $3,825 1,500 - - $765
12,140
kWh
$3,825
1,500
kW-months/year
-
-
MMBtu
03: 2.2441 PREHEAT BOILER MAKEUP WATER WITH WASTE PROCESS HEAT Savings:
$9,163
Cost:
$3,000
- - - - $9,163 1,657 -
-
kWh
-
-
kW-months/year
$9,163
1,657
MMBtu
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$525
Cost:
$750
$494 7,845 $31 12 - - $494
7,845
kWh
$31
12
kW-months/year
-
-
MMBtu
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,741
Cost:
$6,692
$1,455 23,094 $286 112 - - $1,455
23,094
kWh
$286
112
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$22,126
Cost:
$12,942
$8,499 134,906 $4,464 1,750 $9,163 1,657 $8,499
134,906
kWh
$4,464
1,750
kW-months/year
$9,163
1,657
MMBtu
TOTAL IMPLEMENTED Savings:
$12,963
Cost:
$9,942
$8,499 134,906 $4,464 1,750 - - $8,499
134,906
kWh
$4,464
1,750
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas