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IAC Assessment: LE0462
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IAC Assessment: LE0462
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IAC Center Lehigh University
Assessment Year 2018
Principal Product Head Wear
NAICS 339999 - All Other Miscellaneous Manufacturing
SIC 2353 - Hats, Caps, And Millinery
Sales $10,000,000-$50,000,000
# of Employees 253
Plant Area (Sq.Ft.) 500,000
Annual Production 317,000 Units
Production Hrs. Annual 2,000
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $114,619 2,105,498 kWh $0.05
Electricity Demand $24,459 8,208 kW-months/year $2.98
Electricity Fees $16,362 - $ -
Natural Gas $221,782 41,172 MMBtu $5.39
TOTAL ENERGY COSTS $377,222
RECOMMENDED SAVINGS* $24,408 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $7,595
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,915
Cost:
$1,000
$2,405 44,530 $510 171 - - $2,405
44,530
kWh
$510
171
kW-months/year
-
-
MMBtu
02: 2.2441 PREHEAT BOILER MAKEUP WATER WITH WASTE PROCESS HEAT Savings:
$15,808
Cost:
$20,000
- - - - $15,808 2,933 -
-
kWh
-
-
kW-months/year
$15,808
2,933
MMBtu
03: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$226
Cost:
$355
$189 3,491 $38 13 - - $189
3,491
kWh
$38
13
kW-months/year
-
-
MMBtu
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,005
Cost:
$2,000
$829 15,355 $176 59 - - $829
15,355
kWh
$176
59
kW-months/year
-
-
MMBtu
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,454
Cost:
$24,417
$3,674 68,016 $780 262 - - $3,674
68,016
kWh
$780
262
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$24,408
Cost:
$47,772
$7,097 131,392 $1,504 505 $15,808 2,933 $7,097
131,392
kWh
$1,504
505
kW-months/year
$15,808
2,933
MMBtu
TOTAL IMPLEMENTED Savings:
$7,595
Cost:
$25,772
$6,268 116,037 $1,328 446 - - $6,268
116,037
kWh
$1,328
446
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas