IAC Center Lehigh University
Assessment Year 2019
Principal Product Zinc Die Casting
NAICS 331523 - Nonferrous Metal Die-Casting Foundries
SIC 3364 - Nonferrous Die-casting Exc. Aluminum
Sales $11,000,000
# of Employees 83
Plant Area (Sq.Ft.) 50,000
Annual Production 5,000,000 Pieces
Production Hrs. Annual 4,160
Location (State) NJ
Source Yearly Cost Usage
Electricity Usage $168,089 1,606,336
Electricity Demand $61,260 7,006
Electricity Fees $7,204 -
Natural Gas $161,814 19,022
TOTAL ENERGY COSTS $398,367
RECOMMENDED SAVINGS* $78,506 *Non-energy impacts
included in savings.
IMPLEMENTED SAVINGS* -
#|Description Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes
$ kWh $ kW/month $ MMBtu $ $
01: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$825
Cost:
$70
$272 2,592 - - $553 65 - - $272
2,592
kWh
-
-
kW/month
$553
65
MMBtu
-
-
$
02: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$40,407
Cost:
$37,000
$33,896 322,820 $6,511 745 - - - - $33,896
322,820
kWh
$6,511
745
kW/month
-
-
MMBtu
-
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,990
Cost:
$2,000
$1,789 17,038 $201 23 - - - - $1,789
17,038
kWh
$201
23
kW/month
-
-
MMBtu
-
-
$
04: 2.4144 USE ADJUSTABLE FREQUENCY DRIVE TO REPLACE MECHANICAL DRIVE Savings:
$3,116
Cost:
$6,000
$2,644 25,178 $472 54 - - - - $2,644
25,178
kWh
$472
54
kW/month
-
-
MMBtu
-
-
$
05: 2.7233 USE PROPERLY DESIGNED AND SIZED HVAC EQUIPMENT Savings:
$14,748
Cost:
$50,000
- - - - $14,748 1,733 - - -
-
kWh
-
-
kW/month
$14,748
1,733
MMBtu
-
-
$
06: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$9,352
Cost:
$35,000
- - - - $9,352 1,099 - - -
-
kWh
-
-
kW/month
$9,352
1,099
MMBtu
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$7,568
Cost:
$30,054
$6,432 61,256 $1,136 130 - - - - $6,432
61,256
kWh
$1,136
130
kW/month
-
-
MMBtu
-
-
$
08: 2.4321 UPGRADE OBSOLETE EQUIPMENT Savings:
$500
Cost:
$5,000
- - - - - - $500 - -
-
kWh
-
-
kW/month
-
-
MMBtu
$500
-
$
TOTAL RECOMMENDED Savings:
$78,506
Cost:
$165,124
$45,033 428,884 $8,320 952 $24,653 2,897 $500 - $45,033
428,884
kWh
$8,320
952
kW/month
$24,653
2,897
MMBtu
$500
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW/month
-
-
MMBtu
-
-
$
$ kWh $ kW/month $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes
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