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IAC Assessment: LE0468
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IAC Assessment: LE0468
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IAC Center Lehigh University
Assessment Year 2019
Principal Product Large Forgings
NAICS 332111 - Iron and Steel Forging
SIC 3462 - Iron And Steel Forgings
Sales $100,000,000-$500,000,000
# of Employees 50
Plant Area (Sq.Ft.) 1,000,000
Annual Production 100,000 Units
Production Hrs. Annual 6,000
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,254,618 21,089,175 kWh $0.06
Electricity Demand $23,981 71,333 kW-months/year $0.34
Electricity Fees $83,165 - $ -
Natural Gas $2,113,317 588,063 MMBtu $3.59
TOTAL ENERGY COSTS $3,475,081
RECOMMENDED SAVINGS* $995,033 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $874,896
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$106,181
Cost:
-
$104,696 1,774,500 $1,485 4,368 - - $104,696
1,774,500
kWh
$1,485
4,368
kW-months/year
-
-
MMBtu
02: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$76,637
Cost:
$55,000
$98,755 1,673,818 $664 1,954 $(-22,782) (-6,346) $98,755
1,673,818
kWh
$664
1,954
kW-months/year
$(-22,782)
(-6,346)
MMBtu
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$13,956
Cost:
$35,000
$13,864 234,990 $91 269 - - $13,864
234,990
kWh
$91
269
kW-months/year
-
-
MMBtu
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$58,375
Cost:
$186,863
$57,705 978,048 $670 1,971 - - $57,705
978,048
kWh
$670
1,971
kW-months/year
-
-
MMBtu
05: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$12,988
Cost:
$50,000
$12,886 218,400 $102 300 - - $12,886
218,400
kWh
$102
300
kW-months/year
-
-
MMBtu
06: 2.7233 USE PROPERLY DESIGNED AND SIZED HVAC EQUIPMENT Savings:
$726,896
Cost:
$16,000,000
- - - - $726,896 202,478 -
-
kWh
-
-
kW-months/year
$726,896
202,478
MMBtu
TOTAL RECOMMENDED Savings:
$995,033
Cost:
$16,326,863
$287,906 4,879,756 $3,012 8,862 $704,114 196,132 $287,906
4,879,756
kWh
$3,012
8,862
kW-months/year
$704,114
196,132
MMBtu
TOTAL IMPLEMENTED Savings:
$874,896
Cost:
$16,291,863
$169,346 2,870,266 $1,436 4,225 $704,114 196,132 $169,346
2,870,266
kWh
$1,436
4,225
kW-months/year
$704,114
196,132
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas