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IAC Assessment: LE0479
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IAC Assessment: LE0479
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IAC Center Lehigh University
Assessment Year 2019
Principal Product Hydraulic Turbines
NAICS 333511 - Industrial Mold Manufacturing
SIC 3511 - Turbines And Turbine Generator Sets
Sales $1,000,000-$5,000,000
# of Employees 330
Plant Area (Sq.Ft.) 400,000
Annual Production 40 Units
Production Hrs. Annual 6,240
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $370,636 7,338,110 kWh $0.05
Electricity Demand $70,165 20,450 kW-months/year $3.43
Electricity Fees $52,210 - $ -
Natural Gas $173,129 26,230 MMBtu $6.60
TOTAL ENERGY COSTS $666,140
RECOMMENDED SAVINGS* $53,352 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $3,351
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$339
Cost:
$310
$106 2,150 $233 68 - - $106
2,150
kWh
$233
68
kW-months/year
-
-
MMBtu
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$9,431
Cost:
$9,000
- - - - $9,431 1,429 -
-
kWh
-
-
kW-months/year
$9,431
1,429
MMBtu
03: 2.7312 MINIMIZE USE OF OUTSIDE MAKE-UP AIR FOR VENTILATION EXCEPT WHEN USED FOR ECONOMIZER CYCLE Savings:
$20,437
Cost:
$22,500
$(-447) (-8,728) - - $20,884 3,164 $(-447)
(-8,728)
kWh
-
-
kW-months/year
$20,884
3,164
MMBtu
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,667
Cost:
$6,000
$3,372 65,170 $295 86 - - $3,372
65,170
kWh
$295
86
kW-months/year
-
-
MMBtu
05: 2.4323 USE OPTIMUM SIZE AND CAPACITY EQUIPMENT Savings:
$1,469
Cost:
$3,500
$1,469 28,799 - - - - $1,469
28,799
kWh
-
-
kW-months/year
-
-
MMBtu
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$34
Cost:
$105
$34 657 - - - - $34
657
kWh
-
-
kW-months/year
-
-
MMBtu
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,351
Cost:
$15,513
$2,867 56,223 $484 141 - - $2,867
56,223
kWh
$484
141
kW-months/year
-
-
MMBtu
08: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$14,624
Cost:
$75,000
$11,619 227,816 $3,005 876 - - $11,619
227,816
kWh
$3,005
876
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$53,352
Cost:
$131,928
$19,020 372,087 $4,017 1,171 $30,315 4,593 $19,020
372,087
kWh
$4,017
1,171
kW-months/year
$30,315
4,593
MMBtu
TOTAL IMPLEMENTED Savings:
$3,351
Cost:
$15,513
$2,867 56,223 $484 141 - - $2,867
56,223
kWh
$484
141
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas