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IAC Assessment: LE0481
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IAC Assessment: LE0481
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IAC Center Lehigh University
Assessment Year 2019
Principal Product Vinyl Flooring
NAICS 339999 - All Other Miscellaneous Manufacturing
SIC 3999 - Manufacturing Industries, Nec
Sales $10,000,000-$50,000,000
# of Employees 40
Plant Area (Sq.Ft.) 50,000
Annual Production 1,000,000 Units
Production Hrs. Annual 3,744
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,074,111 20,300,711 kWh $0.05
Electricity Demand $155,025 59,791 kW-months/year $2.59
Electricity Fees $126,377 - $ -
Natural Gas $819,523 359,548 MMBtu $2.28
TOTAL ENERGY COSTS $2,175,036
RECOMMENDED SAVINGS* $137,485 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $78,111
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$7,057
Cost:
$40
$6,966 131,436 $91 35 - - - - $6,966
131,436
kWh
$91
35
kW-months/year
-
-
MMBtu
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$13,696
Cost:
$14,000
$11,842 223,442 $1,854 716 - - - - $11,842
223,442
kWh
$1,854
716
kW-months/year
-
-
MMBtu
-
-
$
03: 2.2622 REPLACE EXISTING CHILLER WITH HIGH EFFICIENCY MODEL Savings:
$42,460
Cost:
$57,500
$36,710 692,649 $5,750 2,220 - - - - $36,710
692,649
kWh
$5,750
2,220
kW-months/year
-
-
MMBtu
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,547
Cost:
$11,688
$5,603 105,211 $837 323 - - $107 - $5,603
105,211
kWh
$837
323
kW-months/year
-
-
MMBtu
$107
-
$
05: 2.5111 CONVERT FROM INDIRECT TO DIRECT FIRED SYSTEMS Savings:
$50,429
Cost:
$162,000
- - - - $50,429 22,118 - - -
-
kWh
-
-
kW-months/year
$50,429
22,118
MMBtu
-
-
$
06: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$842
Cost:
$3,200
$700 13,200 $142 55 - - - - $700
13,200
kWh
$142
55
kW-months/year
-
-
MMBtu
-
-
$
07: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$13,688
Cost:
$55,000
$11,834 223,278 $1,854 716 - - - - $11,834
223,278
kWh
$1,854
716
kW-months/year
-
-
MMBtu
-
-
$
08: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$2,376
Cost:
$10,000
- - - - $2,376 1,042 - - -
-
kWh
-
-
kW-months/year
$2,376
1,042
MMBtu
-
-
$
09: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$390
Cost:
$1,850
- - - - $390 171 - - -
-
kWh
-
-
kW-months/year
$390
171
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$137,485
Cost:
$315,278
$73,655 1,389,216 $10,528 4,065 $53,195 23,331 $107 - $73,655
1,389,216
kWh
$10,528
4,065
kW-months/year
$53,195
23,331
MMBtu
$107
-
$
TOTAL IMPLEMENTED Savings:
$78,111
Cost:
$230,578
$24,403 459,925 $2,782 1,074 $50,819 22,289 $107 - $24,403
459,925
kWh
$2,782
1,074
kW-months/year
$50,819
22,289
MMBtu
$107
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost