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IAC Assessment: LE0482
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IAC Assessment: LE0482
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IAC Center Lehigh University
Assessment Year 2019
Principal Product syringe components
NAICS 325412 - Pharmaceutical Preparation Manufacturing
SIC 2834 - Pharmaceutical Preparations
Sales $100,000,000-$500,000,000
# of Employees 330
Plant Area (Sq.Ft.) 130,000
Annual Production 250,000,000 Units
Production Hrs. Annual 8,736
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,471,568 23,801,800 kWh $0.06
Natural Gas $237,916 56,240 MMBtu $4.23
TOTAL ENERGY COSTS $1,709,484
RECOMMENDED SAVINGS* $107,511 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $26,669
#|Description Savings
Cost
Status Electricity Usage Natural Gas Personnel Changes Electricity Usage Natural Gas Personnel Changes
$ kWh $ MMBtu $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$7,428
Cost:
$1,040
$7,428 119,812 - - - - $7,428
119,812
kWh
-
-
MMBtu
-
-
$
02: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$14,878
Cost:
$3,810
- - $14,878 3,517 - - -
-
kWh
$14,878
3,517
MMBtu
-
-
$
03: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$215
Cost:
$70
$215 3,469 - - - - $215
3,469
kWh
-
-
MMBtu
-
-
$
04: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$35,019
Cost:
$27,273
$35,019 564,812 - - - - $35,019
564,812
kWh
-
-
MMBtu
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$743
Cost:
$2,613
$743 11,987 - - - - $743
11,987
kWh
-
-
MMBtu
-
-
$
06: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$3,620
Cost:
$18,280
$3,620 58,382 - - - - $3,620
58,382
kWh
-
-
MMBtu
-
-
$
07: 2.1224 REPLACE BOILER Savings:
$45,608
Cost:
$325,000
- - $40,608 9,600 $5,000 - -
-
kWh
$40,608
9,600
MMBtu
$5,000
-
$
TOTAL RECOMMENDED Savings:
$107,511
Cost:
$378,086
$47,025 758,462 $55,486 13,117 $5,000 - $47,025
758,462
kWh
$55,486
13,117
MMBtu
$5,000
-
$
TOTAL IMPLEMENTED Savings:
$26,669
Cost:
$25,743
$11,791 190,181 $14,878 3,517 - - $11,791
190,181
kWh
$14,878
3,517
MMBtu
-
-
$
Savings
Cost
$ kWh $ MMBtu $ $
Electricity Usage Natural Gas Personnel Changes Electricity Usage Natural Gas Personnel Changes