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IAC Assessment: LE0503
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IAC Assessment: LE0503
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center Lehigh University
Assessment Year 2021
Principal Product Retaining Clip
NAICS 332119 - Metal Crown, Closure, and Other Metal Stamping (except Automotive)
SIC 3469 - Metal Stampings, Nec
Sales $50,000,000-$100,000,000
# of Employees 289
Plant Area (Sq.Ft.) 250,000
Annual Production 1,000,000,000 Pieces
Production Hrs. Annual 6,000
Location (State) NJ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $168,104 2,000,943 kWh $0.08
Electricity Demand $121,861 17,859 kW-months/year $6.82
Electricity Fees $50,545 - $ -
Natural Gas $630,649 104,427 MMBtu $6.04
Other Energy $1 16,446 MMBtu $0.00
TOTAL ENERGY COSTS $971,160
RECOMMENDED SAVINGS* $97,102 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $97,102
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$21,633
Cost:
$50,000
$16,334 194,457 $5,299 777 - - $16,334
194,457
kWh
$5,299
777
kW-months/year
-
-
MMBtu
02: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$11,108
Cost:
$45,000
$9,996 118,999 $1,112 163 - - $9,996
118,999
kWh
$1,112
163
kW-months/year
-
-
MMBtu
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,254
Cost:
$17,500
$3,824 45,524 $430 63 - - $3,824
45,524
kWh
$430
63
kW-months/year
-
-
MMBtu
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,126
Cost:
$15,100
$2,614 31,122 $512 75 - - $2,614
31,122
kWh
$512
75
kW-months/year
-
-
MMBtu
05: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$56,981
Cost:
$300,000
- - - - $56,981 9,434 -
-
kWh
-
-
kW-months/year
$56,981
9,434
MMBtu
TOTAL RECOMMENDED Savings:
$97,102
Cost:
$427,600
$32,768 390,102 $7,353 1,078 $56,981 9,434 $32,768
390,102
kWh
$7,353
1,078
kW-months/year
$56,981
9,434
MMBtu
TOTAL IMPLEMENTED Savings:
$97,102
Cost:
$427,600
$32,768 390,102 $7,353 1,078 $56,981 9,434 $32,768
390,102
kWh
$7,353
1,078
kW-months/year
$56,981
9,434
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas