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IAC Assessment: LE0505
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IAC Assessment: LE0505
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IAC Center Lehigh University
Assessment Year 2021
Principal Product Surfactants
NAICS 325611 - Soap and Other Detergent Manufacturing
SIC 2841 - Soap And Other Detergents
Sales $10,000,000-$50,000,000
# of Employees 39
Plant Area (Sq.Ft.) 130,000
Annual Production 186,000,000 Pounds
Production Hrs. Annual 8,736
Location (State) NJ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,263,418 15,743,391 kWh $0.08
Electricity Demand $60,550 27,999 kW-months/year $2.16
Electricity Fees $149,912 - $ -
Natural Gas $728,880 139,722 MMBtu $5.22
TOTAL ENERGY COSTS $2,202,760
RECOMMENDED SAVINGS* $308,099 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $256,384
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$72,824
Cost:
$26,000
- - - - $72,824 13,951 -
-
kWh
-
-
kW-months/year
$72,824
13,951
MMBtu
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$16,651
Cost:
$10,100
$16,172 202,149 $479 222 - - $16,172
202,149
kWh
$479
222
kW-months/year
-
-
MMBtu
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$39,439
Cost:
$31,000
$38,029 475,362 $1,410 653 - - $38,029
475,362
kWh
$1,410
653
kW-months/year
-
-
MMBtu
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$62,020
Cost:
$55,000
$59,804 747,544 $2,216 1,026 - - $59,804
747,544
kWh
$2,216
1,026
kW-months/year
-
-
MMBtu
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$17,327
Cost:
$20,855
$16,707 208,834 $620 287 - - $16,707
208,834
kWh
$620
287
kW-months/year
-
-
MMBtu
06: 2.2449 RECOVER HEAT FROM EXHAUSTED STEAM, HOT AIR OR HOT WATER Savings:
$48,123
Cost:
$90,000
- - - - $48,123 9,219 -
-
kWh
-
-
kW-months/year
$48,123
9,219
MMBtu
07: 2.2441 PREHEAT BOILER MAKEUP WATER WITH WASTE PROCESS HEAT Savings:
$51,715
Cost:
$200,000
- - - - $51,715 9,907 -
-
kWh
-
-
kW-months/year
$51,715
9,907
MMBtu
TOTAL RECOMMENDED Savings:
$308,099
Cost:
$432,955
$130,712 1,633,889 $4,725 2,188 $172,662 33,077 $130,712
1,633,889
kWh
$4,725
2,188
kW-months/year
$172,662
33,077
MMBtu
TOTAL IMPLEMENTED Savings:
$256,384
Cost:
$232,955
$130,712 1,633,889 $4,725 2,188 $120,947 23,170 $130,712
1,633,889
kWh
$4,725
2,188
kW-months/year
$120,947
23,170
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas