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IAC Assessment: LE0522
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IAC Assessment: LE0522
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Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
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IAC Center Lehigh University
Assessment Year 2022
Principal Product Door Frames
NAICS 332321 - Metal Window and Door Manufacturing
SIC 3442 - Metal Doors, Sash, And Trim
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 100,000
Annual Production 100,000 Units
Production Hrs. Annual 4,680
Location (State) NJ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $18,758 382,810 kWh $0.05
Electricity Demand $29,753 4,647 kW-months/year $6.40
Electricity Fees $15,679 - $ -
Natural Gas $80,397 8,730 MMBtu $9.21
TOTAL ENERGY COSTS $144,587
RECOMMENDED SAVINGS* $19,307 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$335
Cost:
$35
$252 5,134 $83 13 - - $252
5,134
kWh
$83
13
kW-months/year
-
-
MMBtu
02: 2.6125 KEEP EQUIPMENT CLEAN Savings:
$1,947
Cost:
$1,161
$1,947 39,744 - - - - $1,947
39,744
kWh
-
-
kW-months/year
-
-
MMBtu
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,971
Cost:
$1,200
- - - - $1,971 214 -
-
kWh
-
-
kW-months/year
$1,971
214
MMBtu
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,261
Cost:
$2,600
$2,442 49,859 $819 128 - - $2,442
49,859
kWh
$819
128
kW-months/year
-
-
MMBtu
05: 2.7233 USE PROPERLY DESIGNED AND SIZED HVAC EQUIPMENT Savings:
$5,028
Cost:
$7,400
- - - - $5,028 546 -
-
kWh
-
-
kW-months/year
$5,028
546
MMBtu
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,085
Cost:
$4,448
$1,624 33,140 $461 72 - - $1,624
33,140
kWh
$461
72
kW-months/year
-
-
MMBtu
07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$4,680
Cost:
$12,720
$4,680 95,497 - - - - $4,680
95,497
kWh
-
-
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$19,307
Cost:
$29,564
$10,945 223,374 $1,363 213 $6,999 760 $10,945
223,374
kWh
$1,363
213
kW-months/year
$6,999
760
MMBtu
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas