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IAC Assessment: LE0524
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IAC Assessment: LE0524
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IAC Center Lehigh University
Assessment Year 2022
Principal Product Recycled paper
NAICS 322121 - Paper (except Newsprint) Mills
SIC 2621 - Paper Mills
Sales $100,000,000-$500,000,000
# of Employees 78
Plant Area (Sq.Ft.) 240,000
Annual Production 322,120 Tons
Production Hrs. Annual 8,736
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $3,661,563 80,145,784 kWh $0.05
Electricity Demand $124,000 129,169 kW-months/year $0.96
Electricity Fees $185,700 - $ -
Natural Gas $5,011,370 932,753 MMBtu $5.37
TOTAL ENERGY COSTS $11,265,702
RECOMMENDED SAVINGS* $2,541,734 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $609,889
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal Water Consumption Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal Water Consumption
$ kWh $ kW-months/year $ MMBtu $ Tgal $ Tgal $ Tgal
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,559
Cost:
$100
$2,487 54,053 $72 75 - - - - - - - - $2,487
54,053
kWh
$72
75
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
Tgal
02: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$131,350
Cost:
$40,000
- - - - $131,350 24,460 - - - - - - -
-
kWh
-
-
kW-months/year
$131,350
24,460
MMBtu
-
-
Tgal
-
-
Tgal
-
-
Tgal
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$17,133
Cost:
$7,750
$16,655 362,058 $478 498 - - - - - - - - $16,655
362,058
kWh
$478
498
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
Tgal
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$9,786
Cost:
$5,740
$9,533 207,242 $253 264 - - - - - - - - $9,533
207,242
kWh
$253
264
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
Tgal
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$29,876
Cost:
$25,340
$29,044 631,388 $832 867 - - - - - - - - $29,044
631,388
kWh
$832
867
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
Tgal
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,341
Cost:
$2,100
$2,276 49,453 $65 68 - - - - - - - - $2,276
49,453
kWh
$65
68
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
Tgal
07: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED Savings:
$247,341
Cost:
$500,000
- - - - $35,957 6,696 - - $135,648 11,304 $75,736 - -
-
kWh
-
-
kW-months/year
$35,957
6,696
MMBtu
-
-
Tgal
$135,648
11,304
Tgal
$75,736
-
Tgal
08: 3.1181 ELIMINATE A BY-PRODUCT Savings:
$1,467,534
Cost:
$3,000,000
$(-162,042) (-3,424,512) - - $219,919 40,767 $505,064 75,383 $904,593 75,383 - - $(-162,042)
(-3,424,512)
kWh
-
-
kW-months/year
$219,919
40,767
MMBtu
$505,064
75,383
Tgal
$904,593
75,383
Tgal
-
-
Tgal
09: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED Savings:
$166,416
Cost:
$500,000
- - - - $29,191 5,346 $49,166 7,338 $88,059 7,338 - - -
-
kWh
-
-
kW-months/year
$29,191
5,346
MMBtu
$49,166
7,338
Tgal
$88,059
7,338
Tgal
-
-
Tgal
10: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$5,992
Cost:
$24,000
- - - - $5,992 1,116 - - - - - - -
-
kWh
-
-
kW-months/year
$5,992
1,116
MMBtu
-
-
Tgal
-
-
Tgal
-
-
Tgal
11: 2.1224 REPLACE BOILER Savings:
$461,406
Cost:
$4,000,000
- - - - $461,406 85,923 - - - - - - -
-
kWh
-
-
kW-months/year
$461,406
85,923
MMBtu
-
-
Tgal
-
-
Tgal
-
-
Tgal
TOTAL RECOMMENDED Savings:
$2,541,734
Cost:
$8,105,030
$(-102,047) (-2,120,318) $1,700 1,772 $883,815 164,308 $554,230 82,721 $1,128,300 94,025 $75,736 - $(-102,047)
(-2,120,318)
kWh
$1,700
1,772
kW-months/year
$883,815
164,308
MMBtu
$554,230
82,721
Tgal
$1,128,300
94,025
Tgal
$75,736
-
Tgal
TOTAL IMPLEMENTED Savings:
$609,889
Cost:
$4,047,750
$16,655 362,058 $478 498 $592,756 110,383 - - - - - - $16,655
362,058
kWh
$478
498
kW-months/year
$592,756
110,383
MMBtu
-
-
Tgal
-
-
Tgal
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ Tgal $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal Water Consumption Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal Water Consumption