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IAC Assessment: LE0526
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IAC Assessment: LE0526
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IAC Center Lehigh University
Assessment Year 2022
Principal Product Machined Parts
NAICS 332710 - Machine Shops
SIC 3599 - Industrial Machinery, Nec
Sales $5,000,000-$10,000,000
# of Employees 5
Plant Area (Sq.Ft.) 23,000
Annual Production 400,000 Pieces
Production Hrs. Annual 6,708
Location (State) NJ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $67,663 533,060 kWh $0.13
Electricity Demand $8,241 2,161 kW-months/year $3.81
Electricity Fees $20,576 - $ -
Natural Gas $3,777 332 MMBtu $11.38
TOTAL ENERGY COSTS $100,257
RECOMMENDED SAVINGS* $76,206 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $36,392
#|Description Savings
Cost
Status Electricity Usage Electricity Demand One-time Revenue or Avoided Cost Primary Product Electricity Usage Electricity Demand One-time Revenue or Avoided Cost Primary Product
$ kWh $ kW-months/year $ $ $ $
01: 2.8123 PAY UTILITY BILLS ON TIME Savings:
$671
Cost:
-
- - - - $671 - - - -
-
kWh
-
-
kW-months/year
$671
-
$
-
-
$
02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$7,267
Cost:
$1,927
$6,897 54,309 $370 97 - - - - $6,897
54,309
kWh
$370
97
kW-months/year
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,461
Cost:
$2,205
$6,187 48,718 $274 72 - - - - $6,187
48,718
kWh
$274
72
kW-months/year
-
-
$
-
-
$
04: 2.2443 RE-USE OR RECYCLE HOT OR COLD PROCESS EXHAUST AIR Savings:
$1,817
Cost:
$1,200
$1,817 14,310 - - - - - - $1,817
14,310
kWh
-
-
kW-months/year
-
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,717
Cost:
$1,900
$520 4,090 $1,197 314 - - - - $520
4,090
kWh
$1,197
314
kW-months/year
-
-
$
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,615
Cost:
$3,540
$1,531 12,054 $84 22 - - - - $1,531
12,054
kWh
$84
22
kW-months/year
-
-
$
-
-
$
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$728
Cost:
$1,800
$690 5,431 $38 10 - - - - $690
5,431
kWh
$38
10
kW-months/year
-
-
$
-
-
$
08: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$18,661
Cost:
$48,235
$17,891 140,868 $770 202 - - - - $17,891
140,868
kWh
$770
202
kW-months/year
-
-
$
-
-
$
09: 2.3513 CONSIDER POWER LOSS AS WELL AS INITIAL LOADS AND LOAD GROWTH IN DOWN-SIZING TRANSFORMERS Savings:
$37,269
Cost:
$125,000
- - - - - - $37,269 - -
-
kWh
-
-
kW-months/year
-
-
$
$37,269
-
$
TOTAL RECOMMENDED Savings:
$76,206
Cost:
$185,807
$35,533 279,780 $2,733 717 $671 - $37,269 - $35,533
279,780
kWh
$2,733
717
kW-months/year
$671
-
$
$37,269
-
$
TOTAL IMPLEMENTED Savings:
$36,392
Cost:
$57,807
$33,026 260,039 $2,695 707 $671 - - - $33,026
260,039
kWh
$2,695
707
kW-months/year
$671
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand One-time Revenue or Avoided Cost Primary Product Electricity Usage Electricity Demand One-time Revenue or Avoided Cost Primary Product