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IAC Assessment: LE0527
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IAC Assessment: LE0527
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center Lehigh University
Assessment Year 2022
Principal Product Coated Glass Products
NAICS 333314 - Optical Instrument and Lens Manufacturing
SIC 3827 - Optical Instruments And Lenses
Sales $1,000,000-$5,000,000
# of Employees 35
Plant Area (Sq.Ft.) 46,000
Annual Production 120,000 Units
Production Hrs. Annual 2,600
Location (State) NJ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $244,865 2,689,400 kWh $0.09
Electricity Demand $38,003 5,511 kW-months/year $6.90
Electricity Fees $4,450 - $ -
Natural Gas $4,540 357 MMBtu $12.72
TOTAL ENERGY COSTS $291,858
RECOMMENDED SAVINGS* $60,970 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $58,607
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Primary Product Electricity Usage Electricity Demand Electricity Fees Primary Product
$ kWh $ kW-months/year $ $ $ $
01: 4.821 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$1,805
Cost:
-
- - - - $1,805 - - - -
-
kWh
-
-
kW-months/year
$1,805
-
$
-
-
$
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$103
Cost:
$40
$76 837 $27 4 - - - - $76
837
kWh
$27
4
kW-months/year
-
-
$
-
-
$
03: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$2,621
Cost:
$1,330
$2,621 28,805 - - - - - - $2,621
28,805
kWh
-
-
kW-months/year
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,500
Cost:
$3,435
$4,074 44,772 $1,426 207 - - - - $4,074
44,772
kWh
$1,426
207
kW-months/year
-
-
$
-
-
$
05: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$32,527
Cost:
$500,000
$30,029 329,987 $2,498 362 - - - - $30,029
329,987
kWh
$2,498
362
kW-months/year
-
-
$
-
-
$
06: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$2,260
Cost:
$8,500
$1,760 19,336 $500 73 - - - - $1,760
19,336
kWh
$500
73
kW-months/year
-
-
$
-
-
$
07: 2.2622 REPLACE EXISTING CHILLER WITH HIGH EFFICIENCY MODEL Savings:
$16,154
Cost:
$160,000
- - - - - - $16,154 - -
-
kWh
-
-
kW-months/year
-
-
$
$16,154
-
$
TOTAL RECOMMENDED Savings:
$60,970
Cost:
$673,305
$38,560 423,737 $4,451 646 $1,805 - $16,154 - $38,560
423,737
kWh
$4,451
646
kW-months/year
$1,805
-
$
$16,154
-
$
TOTAL IMPLEMENTED Savings:
$58,607
Cost:
$664,765
$36,724 403,564 $3,924 569 $1,805 - $16,154 - $36,724
403,564
kWh
$3,924
569
kW-months/year
$1,805
-
$
$16,154
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Primary Product Electricity Usage Electricity Demand Electricity Fees Primary Product