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IAC Assessment: LE0536
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IAC Assessment: LE0536
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IAC Center Lehigh University
Assessment Year 2023
Principal Product Bread
NAICS 311812 - Commercial Bakeries
SIC 2051 - Bread, Cake, And Related Products
Sales $100,000,000-$500,000,000
# of Employees 300
Plant Area (Sq.Ft.) 380,000
Annual Production 126,000,000 Pounds
Production Hrs. Annual 8,736
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $703,598 14,871,120 kWh $0.05
Electricity Demand $131,395 25,024 kW-months/year $5.25
Electricity Fees $125,179 - $ -
Natural Gas $769,180 99,246 MMBtu $7.75
TOTAL ENERGY COSTS $2,022,491
RECOMMENDED SAVINGS* $306,563 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $33,801
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Personnel Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ $
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,791
Cost:
-
$1,553 33,046 $238 45 - - - - - - - - $1,553
33,046
kWh
$238
45
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,036
Cost:
$2,440
$3,499 74,457 $537 102 - - - - - - - - $3,499
74,457
kWh
$537
102
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$27,974
Cost:
$35,815
$24,189 514,667 $3,785 721 - - - - - - - - $24,189
514,667
kWh
$3,785
721
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
04: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$28,034
Cost:
$80,000
- - - - $28,034 3,617 - - - - - - -
-
kWh
-
-
kW-months/year
$28,034
3,617
MMBtu
-
-
Tgal
-
-
gal
-
-
$
05: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$4,556
Cost:
$15,000
- - - - $4,556 588 - - - - - - -
-
kWh
-
-
kW-months/year
$4,556
588
MMBtu
-
-
Tgal
-
-
gal
-
-
$
06: 3.1181 ELIMINATE A BY-PRODUCT Savings:
$188,025
Cost:
$700,000
$(-2,419) (-51,450) - - - - $(-63,229) (-3,719) $264,073 3,719,340 $(-10,400) - $(-2,419)
(-51,450)
kWh
-
-
kW-months/year
-
-
MMBtu
$(-63,229)
(-3,719)
Tgal
$264,073
3,719,340
gal
$(-10,400)
-
$
07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$52,147
Cost:
$200,000
$47,264 1,005,618 $4,883 930 - - - - - - - - $47,264
1,005,618
kWh
$4,883
930
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
TOTAL RECOMMENDED Savings:
$306,563
Cost:
$1,033,255
$74,086 1,576,338 $9,443 1,798 $32,590 4,205 $(-63,229) (-3,719) $264,073 3,719,340 $(-10,400) - $74,086
1,576,338
kWh
$9,443
1,798
kW-months/year
$32,590
4,205
MMBtu
$(-63,229)
(-3,719)
Tgal
$264,073
3,719,340
gal
$(-10,400)
-
$
TOTAL IMPLEMENTED Savings:
$33,801
Cost:
$38,255
$29,241 622,170 $4,560 868 - - - - - - - - $29,241
622,170
kWh
$4,560
868
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Personnel Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Personnel Changes