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IAC Assessment: LE0546
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IAC Assessment: LE0546
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center Lehigh University
Assessment Year 2023
Principal Product Generic Drugs
NAICS 325412 - Pharmaceutical Preparation Manufacturing
SIC 2834 - Pharmaceutical Preparations
Sales $50,000,000-$100,000,000
# of Employees 400
Plant Area (Sq.Ft.) 110,000
Annual Production 100,000 Tons
Production Hrs. Annual 5,928
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,624,123 18,232,286 kWh $0.09
Electricity Demand $209,600 34,421 kW-months/year $6.09
Electricity Fees $56,701 - $ -
Natural Gas $497,848 47,505 MMBtu $10.48
TOTAL ENERGY COSTS $2,388,272
RECOMMENDED SAVINGS* $170,476 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$14,482
Cost:
$4,500
$11,704 131,505 $2,778 456 - - $11,704
131,505
kWh
$2,778
456
kW-months/year
-
-
MMBtu
02: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$43,220
Cost:
$20,000
- - - - $43,220 4,124 -
-
kWh
-
-
kW-months/year
$43,220
4,124
MMBtu
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$30,997
Cost:
$20,300
$27,227 305,919 $3,770 619 - - $27,227
305,919
kWh
$3,770
619
kW-months/year
-
-
MMBtu
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$39,746
Cost:
$72,400
$34,809 391,116 $4,937 811 - - $34,809
391,116
kWh
$4,937
811
kW-months/year
-
-
MMBtu
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,099
Cost:
$2,000
$965 10,849 $134 22 - - $965
10,849
kWh
$134
22
kW-months/year
-
-
MMBtu
06: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$14,194
Cost:
$40,000
$12,464 140,039 $1,730 284 - - $12,464
140,039
kWh
$1,730
284
kW-months/year
-
-
MMBtu
07: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$15,770
Cost:
$50,000
$11,951 134,284 $3,819 627 - - $11,951
134,284
kWh
$3,819
627
kW-months/year
-
-
MMBtu
08: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$5,440
Cost:
$23,030
- - $5,440 893 - - -
-
kWh
$5,440
893
kW-months/year
-
-
MMBtu
09: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$5,528
Cost:
$27,000
$5,053 56,784 $475 78 - - $5,053
56,784
kWh
$475
78
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$170,476
Cost:
$259,230
$104,173 1,170,496 $23,083 3,790 $43,220 4,124 $104,173
1,170,496
kWh
$23,083
3,790
kW-months/year
$43,220
4,124
MMBtu
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas