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IAC Assessment: LE0555
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IAC Assessment: LE0555
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center Lehigh University
Assessment Year 2024
Principal Product Nutritional Products
NAICS 311999 - All Other Miscellaneous Food Manufacturing
SIC 2099 - Food Preparations, Nec
Sales $50,000,000-$100,000,000
# of Employees 1,000
Plant Area (Sq.Ft.) 2,000,000
Annual Production 50,000,000 Pounds
Production Hrs. Annual 8,736
Location (State) NJ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $4,868,898 54,098,868 kWh $0.09
Electricity Demand $426,088 79,941 kW-months/year $5.33
Electricity Fees $71,476 - $ -
Natural Gas $3,848,626 590,280 MMBtu $6.52
TOTAL ENERGY COSTS $9,215,088
RECOMMENDED SAVINGS* $607,732 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$40,483
Cost:
$4,800
$37,373 415,257 - - $3,110 477 $37,373
415,257
kWh
-
-
kW-months/year
$3,110
477
MMBtu
02: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$15,790
Cost:
$7,920
$12,458 138,419 - - $3,332 511 $12,458
138,419
kWh
-
-
kW-months/year
$3,332
511
MMBtu
03: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$49,962
Cost:
$35,200
- - - - $49,962 7,663 -
-
kWh
-
-
kW-months/year
$49,962
7,663
MMBtu
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$28,403
Cost:
$21,160
$26,266 291,850 $2,137 401 - - $26,266
291,850
kWh
$2,137
401
kW-months/year
-
-
MMBtu
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$17,514
Cost:
$16,000
$16,197 179,962 $1,317 247 - - $16,197
179,962
kWh
$1,317
247
kW-months/year
-
-
MMBtu
06: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$4,850
Cost:
$4,800
$3,064 34,045 - - $1,786 274 $3,064
34,045
kWh
-
-
kW-months/year
$1,786
274
MMBtu
07: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$306,071
Cost:
$500,000
$283,046 3,144,960 $23,025 4,320 - - $283,046
3,144,960
kWh
$23,025
4,320
kW-months/year
-
-
MMBtu
08: 2.2128 USE STEAM CONDENSATE FOR HOT WATER SUPPLY (NON-POTABLE) Savings:
$101,613
Cost:
$202,500
$(-2,525) (-28,050) - - $104,138 15,972 $(-2,525)
(-28,050)
kWh
-
-
kW-months/year
$104,138
15,972
MMBtu
09: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$43,046
Cost:
$90,000
$41,058 456,200 $1,988 373 - - $41,058
456,200
kWh
$1,988
373
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$607,732
Cost:
$882,380
$416,937 4,632,643 $28,467 5,341 $162,328 24,897 $416,937
4,632,643
kWh
$28,467
5,341
kW-months/year
$162,328
24,897
MMBtu
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas