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IAC Assessment: LE0556
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IAC Assessment: LE0556
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center Lehigh University
Assessment Year 2024
Principal Product Steel Structures
NAICS 332312 - Fabricated Structural Metal Manufacturing
SIC 3449 - Miscellaneous Metal Work
Sales $50,000,000-$100,000,000
# of Employees 90
Plant Area (Sq.Ft.) 300,000
Annual Production 200 Units
Production Hrs. Annual 4,628
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $480,169 5,143,200 kWh $0.09
Electricity Demand $58,851 23,106 kW-months/year $2.55
Electricity Fees $81,373 - $ -
LPG $157,008 12,994 MMBtu $12.08
TOTAL ENERGY COSTS $777,401
RECOMMENDED SAVINGS* $161,094 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand LPG One-time Revenue or Avoided Cost Electricity Usage Electricity Demand LPG One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$5,762
Cost:
$100
$5,052 54,331 $710 279 - - - - $5,052
54,331
kWh
$710
279
kW-months/year
-
-
MMBtu
-
-
$
02: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$858
Cost:
$1,520
$858 9,222 - - - - - - $858
9,222
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,711
Cost:
$2,200
$2,352 25,566 $359 131 - - - - $2,352
25,566
kWh
$359
131
kW-months/year
-
-
MMBtu
-
-
$
04: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$94,269
Cost:
$90,000
- - - - - - $94,269 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$94,269
-
$
05: 2.2443 RE-USE OR RECYCLE HOT OR COLD PROCESS EXHAUST AIR Savings:
$11,775
Cost:
$16,000
- - - - $11,775 947 - - -
-
kWh
-
-
kW-months/year
$11,775
947
MMBtu
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$27,435
Cost:
$62,448
$25,307 272,118 $2,128 835 - - - - $25,307
272,118
kWh
$2,128
835
kW-months/year
-
-
MMBtu
-
-
$
07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$8,639
Cost:
$23,495
$8,066 86,734 $573 225 - - - - $8,066
86,734
kWh
$573
225
kW-months/year
-
-
MMBtu
-
-
$
08: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$8,743
Cost:
$27,818
$7,666 82,433 $1,077 423 - - - - $7,666
82,433
kWh
$1,077
423
kW-months/year
-
-
MMBtu
-
-
$
09: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$902
Cost:
$4,000
$791 8,515 $111 44 - - - - $791
8,515
kWh
$111
44
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$161,094
Cost:
$227,581
$50,092 538,919 $4,958 1,937 $11,775 947 $94,269 - $50,092
538,919
kWh
$4,958
1,937
kW-months/year
$11,775
947
MMBtu
$94,269
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand LPG One-time Revenue or Avoided Cost Electricity Usage Electricity Demand LPG One-time Revenue or Avoided Cost