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IAC Assessment: LE0564
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IAC Assessment: LE0564
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center Lehigh University
Assessment Year 2024
Principal Product Carbon and Graphite Product
NAICS 335991 - Carbon and Graphite Product Manufacturing
SIC 3624 - Carbon And Graphite Products
Sales $100,000,000-$500,000,000
# of Employees 125
Plant Area (Sq.Ft.) 55,000
Annual Production 20,000,000 Pieces
Production Hrs. Annual 5,200
Location (State) NJ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $81,723 916,790 kWh $0.09
Electricity Demand $20,727 2,717 kW-months/year $7.63
Electricity Fees $22,150 - $ -
Natural Gas $29,070 3,071 MMBtu $9.47
TOTAL ENERGY COSTS $153,670
RECOMMENDED SAVINGS* $40,387 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$1,016
Cost:
-
$393 4,420 $623 82 - - $393
4,420
kWh
$623
82
kW-months/year
-
-
MMBtu
02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$1,789
Cost:
$100
$1,467 16,487 $322 42 - - $1,467
16,487
kWh
$322
42
kW-months/year
-
-
MMBtu
03: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$5,156
Cost:
$200
- - - - $5,156 545 -
-
kWh
-
-
kW-months/year
$5,156
545
MMBtu
04: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$3,800
Cost:
$400
$2,806 31,523 - - $994 105 $2,806
31,523
kWh
-
-
kW-months/year
$994
105
MMBtu
05: 2.2523 REDUCE INFILTRATION TO REFRIGERATED AREAS; ISOLATE HOT EQUIPMENT FROM REFRIGERATED AREAS Savings:
$10,054
Cost:
$5,500
$(-230) (-2,560) $(-107) (-14) $10,391 1,098 $(-230)
(-2,560)
kWh
$(-107)
(-14)
kW-months/year
$10,391
1,098
MMBtu
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$357
Cost:
$1,080
$250 2,802 $107 14 - - $250
2,802
kWh
$107
14
kW-months/year
-
-
MMBtu
07: 2.2443 RE-USE OR RECYCLE HOT OR COLD PROCESS EXHAUST AIR Savings:
$1,314
Cost:
$4,000
- - - - $1,314 138 -
-
kWh
-
-
kW-months/year
$1,314
138
MMBtu
08: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$1,023
Cost:
$4,500
$168 1,888 $855 112 - - $168
1,888
kWh
$855
112
kW-months/year
-
-
MMBtu
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,861
Cost:
$13,312
$2,319 26,060 $542 71 - - $2,319
26,060
kWh
$542
71
kW-months/year
-
-
MMBtu
10: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$697
Cost:
$3,400
$582 6,548 $115 15 - - $582
6,548
kWh
$115
15
kW-months/year
-
-
MMBtu
11: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$12,320
Cost:
$61,333
$10,285 115,559 $2,035 267 - - $10,285
115,559
kWh
$2,035
267
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$40,387
Cost:
$93,825
$18,040 202,727 $4,492 589 $17,855 1,886 $18,040
202,727
kWh
$4,492
589
kW-months/year
$17,855
1,886
MMBtu
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas