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IAC Assessment: LE0584
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IAC Assessment: LE0584
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IAC Center Lehigh University
Assessment Year 2025
Principal Product Fertilizer (Mixing Only) Manufacturing
NAICS 325314 - Fertilizer (Mixing Only) Manufacturing
SIC 2875 - Fertilizers, Mixing Only
Sales $50,000,000-$100,000,000
# of Employees 60
Plant Area (Sq.Ft.) 102,000
Annual Production 20,000,000 Pounds
Production Hrs. Annual 2,080
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $81,993 818,855 kWh $0.10
Electricity Demand $18,721 3,662 kW-months/year $5.11
Electricity Fees $4,195 - $ -
Natural Gas $40,791 7,484 MMBtu $5.45
TOTAL ENERGY COSTS $145,700
RECOMMENDED SAVINGS* $173,526 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$1,871
Cost:
-
- - $1,871 366 - - - - -
-
kWh
$1,871
366
kW-months/year
-
-
MMBtu
-
-
$
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,030
Cost:
$100
$796 7,968 $234 46 - - - - $796
7,968
kWh
$234
46
kW-months/year
-
-
MMBtu
-
-
$
03: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$1,504
Cost:
$600
$1,504 15,039 - - - - - - $1,504
15,039
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,377
Cost:
$2,400
$1,064 10,646 $313 61 - - - - $1,064
10,646
kWh
$313
61
kW-months/year
-
-
MMBtu
-
-
$
05: 4.651 INSTALL BACK-UP EQUIPMENT Savings:
$148,846
Cost:
$350,000
- - - - - - $148,846 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$148,846
-
$
06: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$1,853
Cost:
$5,000
- - - - $1,853 340 - - -
-
kWh
-
-
kW-months/year
$1,853
340
MMBtu
-
-
$
07: 2.7425 CLEAN OR COLOR ROOF TO REDUCE SOLAR LOAD Savings:
$9,000
Cost:
$31,500
$7,600 75,900 $3,400 665 $(-2,000) (-364) - - $7,600
75,900
kWh
$3,400
665
kW-months/year
$(-2,000)
(-364)
MMBtu
-
-
$
08: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$8,045
Cost:
$30,000
$(-1,117) (-11,172) $(-92) (-18) $9,254 1,698 - - $(-1,117)
(-11,172)
kWh
$(-92)
(-18)
kW-months/year
$9,254
1,698
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$173,526
Cost:
$419,600
$9,847 98,381 $5,726 1,120 $9,107 1,674 $148,846 - $9,847
98,381
kWh
$5,726
1,120
kW-months/year
$9,107
1,674
MMBtu
$148,846
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost