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IAC Assessment: LE0587
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IAC Assessment: LE0587
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center Lehigh University
Assessment Year 2025
Principal Product EV Stations
NAICS 332812 - Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers
SIC 3479 - Metal Coating And Allied Services
Sales $50,000,000-$100,000,000
# of Employees 150
Plant Area (Sq.Ft.) 60,000
Annual Production 200 Units
Production Hrs. Annual 2,080
Location (State) NJ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $55,950 447,601 kWh $0.12
Electricity Demand $13,549 1,568 kW-months/year $8.64
Electricity Fees $3,520 - $ -
Natural Gas $26,446 2,553 MMBtu $10.36
TOTAL ENERGY COSTS $99,465
RECOMMENDED SAVINGS* $79,061 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,438
Cost:
-
$2,153 17,222 $285 33 - - - - $2,153
17,222
kWh
$285
33
kW-months/year
-
-
$
-
-
MMBtu
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$10,795
Cost:
$1,400
$9,528 76,225 $1,267 147 - - - - $9,528
76,225
kWh
$1,267
147
kW-months/year
-
-
$
-
-
MMBtu
03: 2.9114 USE SOLAR HEAT TO MAKE ELECTRICTY Savings:
$58,495
Cost:
$190,400
$22,337 178,698 - - $36,158 - - - $22,337
178,698
kWh
-
-
kW-months/year
$36,158
-
$
-
-
MMBtu
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$667
Cost:
$2,000
$624 4,992 $43 5 - - - - $624
4,992
kWh
$43
5
kW-months/year
-
-
$
-
-
MMBtu
05: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$1,851
Cost:
$6,801
$1,747 13,978 $104 12 - - - - $1,747
13,978
kWh
$104
12
kW-months/year
-
-
$
-
-
MMBtu
06: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$4,080
Cost:
$15,000
$(-970) (-7,758) $(-389) (-45) - - $5,439 525 $(-970)
(-7,758)
kWh
$(-389)
(-45)
kW-months/year
-
-
$
$5,439
525
MMBtu
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$735
Cost:
$2,997
$588 4,705 $147 17 - - - - $588
4,705
kWh
$147
17
kW-months/year
-
-
$
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$79,061
Cost:
$218,598
$36,007 288,062 $1,457 169 $36,158 - $5,439 525 $36,007
288,062
kWh
$1,457
169
kW-months/year
$36,158
-
$
$5,439
525
MMBtu
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas