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IAC Assessment: LE0594
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IAC Assessment: LE0594
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center Lehigh University
Assessment Year 2025
Principal Product coated metal parts
NAICS 332812 - Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers
SIC 3479 - Metal Coating And Allied Services
Sales $1,000,000-$5,000,000
# of Employees 30
Plant Area (Sq.Ft.) 30,000
Annual Production 240,000 Pieces
Production Hrs. Annual 4,335
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $58,550 737,888 kWh $0.08
Electricity Demand $9,046 3,219 kW-months/year $2.81
Electricity Fees $4,569 - $ -
LPG $112,753 10,087 MMBtu $11.18
TOTAL ENERGY COSTS $184,918
RECOMMENDED SAVINGS* $87,898 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand LPG One-time Revenue or Avoided Cost Electricity Usage Electricity Demand LPG One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$3,456
Cost:
-
- - - - $3,456 310 - - -
-
kWh
-
-
kW-months/year
$3,456
310
MMBtu
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,393
Cost:
$1,560
$4,910 62,150 $483 172 - - - - $4,910
62,150
kWh
$483
172
kW-months/year
-
-
MMBtu
-
-
$
03: 2.2443 RE-USE OR RECYCLE HOT OR COLD PROCESS EXHAUST AIR Savings:
$2,962
Cost:
$2,500
- - - - $2,962 265 - - -
-
kWh
-
-
kW-months/year
$2,962
265
MMBtu
-
-
$
04: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$42,706
Cost:
$75,000
- - - - - - $42,706 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$42,706
-
$
05: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$8,003
Cost:
$22,000
- - - - $8,003 716 - - -
-
kWh
-
-
kW-months/year
$8,003
716
MMBtu
-
-
$
06: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$5,643
Cost:
$16,923
$5,137 65,025 $506 180 - - - - $5,137
65,025
kWh
$506
180
kW-months/year
-
-
MMBtu
-
-
$
07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$4,206
Cost:
$17,020
$3,666 45,350 $540 192 - - - - $3,666
45,350
kWh
$540
192
kW-months/year
-
-
MMBtu
-
-
$
08: 2.3192 USE FOSSIL FUEL POWERED GENERATOR DURING PEAK DEMAND PERIODS Savings:
$15,529
Cost:
$74,000
- - - - - - $15,529 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$15,529
-
$
TOTAL RECOMMENDED Savings:
$87,898
Cost:
$209,003
$13,713 172,525 $1,529 544 $14,421 1,291 $58,235 - $13,713
172,525
kWh
$1,529
544
kW-months/year
$14,421
1,291
MMBtu
$58,235
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand LPG One-time Revenue or Avoided Cost Electricity Usage Electricity Demand LPG One-time Revenue or Avoided Cost