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IAC Assessment: LE0598
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IAC Assessment: LE0598
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center Lehigh University
Assessment Year 2025
Principal Product Army Equipments
NAICS 336992 - Military Armored Vehicle, Tank, and Tank Component Manufacturing
SIC 3711 - Motor Vehicles And Car Bodies
Sales $1,000,000-$5,000,000
# of Employees 5,600
Plant Area (Sq.Ft.) 4,200,000
Annual Production 1,000 Units
Production Hrs. Annual 8,736
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $4,472,065 66,243,000 kWh $0.07
Electricity Demand $223,590 133,748 kW-months/year $1.67
Electricity Fees $1,362,522 - $ -
Natural Gas $661,623 201,786 MMBtu $3.28
TOTAL ENERGY COSTS $6,935,132
RECOMMENDED SAVINGS* $3,254,758 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Primary Product Electricity Usage Electricity Demand Natural Gas Primary Product
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$32,559
Cost:
$6,000
$31,496 463,182 $1,063 636 - - - - $31,496
463,182
kWh
$1,063
636
kW-months/year
-
-
MMBtu
-
-
$
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$37,915
Cost:
$27,000
$37,915 557,574 - - - - - - $37,915
557,574
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
03: 3.2173 CONVERT TO ROBOTIC PAINTING Savings:
$218,856
Cost:
$362,095
$18,317 269,372 $539 323 - - $200,000 - $18,317
269,372
kWh
$539
323
kW-months/year
-
-
MMBtu
$200,000
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$302,215
Cost:
$689,368
$292,195 4,296,985 $10,020 6,000 - - - - $292,195
4,296,985
kWh
$10,020
6,000
kW-months/year
-
-
MMBtu
-
-
$
05: 2.7233 USE PROPERLY DESIGNED AND SIZED HVAC EQUIPMENT Savings:
$456,991
Cost:
$909,175
$449,401 6,608,833 $2,527 1,513 $5,063 1,543 - - $449,401
6,608,833
kWh
$2,527
1,513
kW-months/year
$5,063
1,543
MMBtu
-
-
$
06: 2.2523 REDUCE INFILTRATION TO REFRIGERATED AREAS; ISOLATE HOT EQUIPMENT FROM REFRIGERATED AREAS Savings:
$11,873
Cost:
$25,113
$5,388 79,248 $(-295) (-175) $6,780 2,067 - - $5,388
79,248
kWh
$(-295)
(-175)
kW-months/year
$6,780
2,067
MMBtu
-
-
$
07: 2.3415 USE A FOSSIL FUEL ENGINE TO COGENERATE ELECTRICITY OR MOTIVE POWER; AND UTILIZE HEAT Savings:
$2,194,349
Cost:
$9,580,000
$2,570,400 37,800,000 $90,180 54,000 $(-466,231) (-142,143) - - $2,570,400
37,800,000
kWh
$90,180
54,000
kW-months/year
$(-466,231)
(-142,143)
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$3,254,758
Cost:
$11,598,751
$3,405,112 50,075,194 $104,034 62,297 $(-454,388) (-138,533) $200,000 - $3,405,112
50,075,194
kWh
$104,034
62,297
kW-months/year
$(-454,388)
(-138,533)
MMBtu
$200,000
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Primary Product Electricity Usage Electricity Demand Natural Gas Primary Product