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IAC Assessment: LL0155
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IAC Assessment: LL0155
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IAC Center University of Louisiana, Lafayette
Assessment Year 2003
Principal Product Rope
NAICS 314994 - Rope, Cordage, Twine, Tire Cord, and Tire Fabric Mills
SIC 2298 - Cordage And Twine
Sales $5,000,000-$10,000,000
# of Employees 97
Plant Area (Sq.Ft.) 78,000
Annual Production 5,000,000 Pounds
Production Hrs. Annual 6,000
Location (State)
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $246,974 4,382,400 kWh $0.06
Electricity Fees $9,861 - $ -
Natural Gas $6,548 814 MMBtu $8.04
TOTAL ENERGY COSTS $263,383
RECOMMENDED SAVINGS* $49,326 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $30,035
#|Description Savings
Cost
Status Electricity Usage Electricity Fees Natural Gas Personnel Changes Electricity Usage Electricity Fees Natural Gas Personnel Changes
$ kWh $ $ $ MMBtu $ $
01: 2.1224 REPLACE BOILER Savings:
$17,740
Cost:
$33,000
$34,492 612,000 $670 - $(-17,422) (-2,292) - - $34,492
612,000
kWh
$670
-
$
$(-17,422)
(-2,292)
MMBtu
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,929
Cost:
$975
$1,855 32,906 $74 - - - - - $1,855
32,906
kWh
$74
-
$
-
-
MMBtu
-
-
$
03: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,265
Cost:
$262
$1,216 21,577 $49 - - - - - $1,216
21,577
kWh
$49
-
$
-
-
MMBtu
-
-
$
04: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$839
Cost:
$75
$802 14,227 $37 - - - - - $802
14,227
kWh
$37
-
$
-
-
MMBtu
-
-
$
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$712
Cost:
$756
- - - - $712 88 - - -
-
kWh
-
-
$
$712
88
MMBtu
-
-
$
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$518
Cost:
$364
$498 8,842 $20 - - - - - $498
8,842
kWh
$20
-
$
-
-
MMBtu
-
-
$
07: 4.6110 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$25,317
Cost:
$13,100
- - - - - - $25,317 - -
-
kWh
-
-
$
-
-
MMBtu
$25,317
-
$
08: 4.6110 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$1,006
Cost:
$186
- - - - - - $1,006 - -
-
kWh
-
-
$
-
-
MMBtu
$1,006
-
$
TOTAL RECOMMENDED Savings:
$49,326
Cost:
$48,718
$38,863 689,552 $850 - $(-16,710) (-2,204) $26,323 - $38,863
689,552
kWh
$850
-
$
$(-16,710)
(-2,204)
MMBtu
$26,323
-
$
TOTAL IMPLEMENTED Savings:
$30,035
Cost:
$14,887
$3,569 63,325 $143 - - - $26,323 - $3,569
63,325
kWh
$143
-
$
-
-
MMBtu
$26,323
-
$
Savings
Cost
$ kWh $ $ $ MMBtu $ $
Electricity Usage Electricity Fees Natural Gas Personnel Changes Electricity Usage Electricity Fees Natural Gas Personnel Changes