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IAC Assessment: LL0184
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IAC Assessment: LL0184
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IAC Center University of Louisiana, Lafayette
Assessment Year 2004
Principal Product Raw sugar
NAICS 311314 - Cane Sugar Manufacturing
SIC 2061 - Raw Cane Sugar
Sales $5,000,000-$10,000,000
# of Employees 62
Plant Area (Sq.Ft.) 516,000
Annual Production 25,000,000 Pounds
Production Hrs. Annual 4,416
Location (State) LA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $394,173 6,201,600 kWh $0.06
Electricity Demand $3,414 14,784 kW-months/year $0.23
Electricity Fees $15,600 - $ -
Natural Gas $1,133,742 251,023 MMBtu $4.52
TOTAL ENERGY COSTS $1,546,929
RECOMMENDED SAVINGS* $167,997 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $42,479
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ $
01: 2.2441 PREHEAT BOILER MAKEUP WATER WITH WASTE PROCESS HEAT Savings:
$124,711
Cost:
$98,000
- - - - - - $124,711 27,638 - - -
-
kWh
-
-
kW-months/year
-
-
$
$124,711
27,638
MMBtu
-
-
$
02: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$37,488
Cost:
$4,840
- - - - - - $37,488 8,308 - - -
-
kWh
-
-
kW-months/year
-
-
$
$37,488
8,308
MMBtu
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,776
Cost:
$3,200
$2,672 42,036 - - $104 - - - - - $2,672
42,036
kWh
-
-
kW-months/year
$104
-
$
-
-
MMBtu
-
-
$
04: 2.7134 USE PHOTOCELL CONTROLS Savings:
$715
Cost:
$45
$673 10,584 $15 66 $27 - - - - - $673
10,584
kWh
$15
66
kW-months/year
$27
-
$
-
-
MMBtu
-
-
$
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$492
Cost:
$565
- - - - - - $492 109 - - -
-
kWh
-
-
kW-months/year
-
-
$
$492
109
MMBtu
-
-
$
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$315
Cost:
$90
$294 4,625 $9 37 $12 - - - - - $294
4,625
kWh
$9
37
kW-months/year
$12
-
$
-
-
MMBtu
-
-
$
07: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$1,500
Cost:
$60
- - - - - - - - $1,500 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$1,500
-
$
TOTAL RECOMMENDED Savings:
$167,997
Cost:
$106,800
$3,639 57,245 $24 103 $143 - $162,691 36,055 $1,500 - $3,639
57,245
kWh
$24
103
kW-months/year
$143
-
$
$162,691
36,055
MMBtu
$1,500
-
$
TOTAL IMPLEMENTED Savings:
$42,479
Cost:
$8,145
$3,345 52,620 $15 66 $131 - $37,488 8,308 $1,500 - $3,345
52,620
kWh
$15
66
kW-months/year
$131
-
$
$37,488
8,308
MMBtu
$1,500
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes