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IAC Assessment: LL0199
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IAC Assessment: LL0199
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IAC Center University of Louisiana, Lafayette
Assessment Year 2004
Principal Product salad dressing
NAICS 311941 - Mayonnaise, Dressing, and Other Prepared Sauce Manufacturing
SIC 2035 - Pickles, Sauces, And Salad Dressings
Sales $50,000,000-$100,000,000
# of Employees 80
Plant Area (Sq.Ft.) 250,000
Annual Production 233,333,333 Pounds
Production Hrs. Annual 3,120
Location (State) LA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $551,997 11,954,577 kWh $0.05
Electricity Demand $184,247 21,006 kW-months/year $8.77
Electricity Fees $28,259 - $ -
Natural Gas $705,857 128,480 MMBtu $5.49
TOTAL ENERGY COSTS $1,594,104
RECOMMENDED SAVINGS* $126,412 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $122,030
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz) Personnel Changes
$ kWh $ kW-months/year $ $ $ lb $ $
01: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$33,535
Cost:
$960
$32,307 699,742 - - $1,228 - - - - - $32,307
699,742
kWh
-
-
kW-months/year
$1,228
-
$
-
-
lb
-
-
$
02: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$25,020
Cost:
$2,910
$19,114 413,995 $4,990 569 $916 - - - - - $19,114
413,995
kWh
$4,990
569
kW-months/year
$916
-
$
-
-
lb
-
-
$
03: 2.4222 INSTALL ADEQUATE DRYERS ON AIR LINES TO ELIMINATE BLOWDOWN Savings:
$13,735
Cost:
$304
$13,232 286,587 - - $503 - - - - - $13,232
286,587
kWh
-
-
kW-months/year
$503
-
$
-
-
lb
-
-
$
04: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$4,382
Cost:
$24,514
- - $4,382 - - - - - - - -
-
kWh
$4,382
-
kW-months/year
-
-
$
-
-
lb
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,985
Cost:
$720
$1,912 41,407 - - $73 - - - - - $1,912
41,407
kWh
-
-
kW-months/year
$73
-
$
-
-
lb
-
-
$
06: 2.7134 USE PHOTOCELL CONTROLS Savings:
$935
Cost:
$525
$231 4,993 - - $9 - - - $695 - $231
4,993
kWh
-
-
kW-months/year
$9
-
$
-
-
lb
$695
-
$
07: 2.7132 INSTALL TIMERS ON LIGHT SWITCHES IN LITTLE USED AREAS Savings:
$544
Cost:
$585
$524 11,357 - - $20 - - - - - $524
11,357
kWh
-
-
kW-months/year
$20
-
$
-
-
lb
-
-
$
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$292
Cost:
$120
$281 6,076 - - $11 - - - - - $281
6,076
kWh
-
-
kW-months/year
$11
-
$
-
-
lb
-
-
$
09: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$41,244
Cost:
-
- - - - - - $41,244 909,695 - - -
-
kWh
-
-
kW-months/year
-
-
$
$41,244
909,695
lb
-
-
$
10: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$4,740
Cost:
$5,697
- - - - - - - - $4,740 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
lb
$4,740
-
$
TOTAL RECOMMENDED Savings:
$126,412
Cost:
$36,335
$67,601 1,464,157 $9,372 569 $2,760 - $41,244 909,695 $5,435 - $67,601
1,464,157
kWh
$9,372
569
kW-months/year
$2,760
-
$
$41,244
909,695
lb
$5,435
-
$
TOTAL IMPLEMENTED Savings:
$122,030
Cost:
$11,821
$67,601 1,464,157 $4,990 569 $2,760 - $41,244 909,695 $5,435 - $67,601
1,464,157
kWh
$4,990
569
kW-months/year
$2,760
-
$
$41,244
909,695
lb
$5,435
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ lb $ $
Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz) Personnel Changes