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IAC Assessment: LM0008
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IAC Assessment: LM0008
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IAC Center Loyola Marymount University
Assessment Year 2001
Principal Product die castings
NAICS n/a
SIC 3544 - Special Dies, Tools, Jigs & Fixtures
Sales $10,000,000-$50,000,000
# of Employees 85
Plant Area (Sq.Ft.) 41,500
Annual Production 1,500,000 Pieces
Production Hrs. Annual 2,184
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $110,804 2,260,850 kWh $0.05
Electricity Demand $71,187 17,832 kW-months/year $3.99
Electricity Fees $(-173,521) - $ -
Natural Gas $29,839 11,562 MMBtu $2.58
TOTAL ENERGY COSTS $38,309
RECOMMENDED SAVINGS* $572,868 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $518,385
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,518
Cost:
$500
$1,620 30,062 $898 86 - - - - $1,620
30,062
kWh
$898
86
kW-months/year
-
-
MMBtu
-
-
$
02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$44,725
Cost:
$15,270
$29,272 543,084 $15,453 1,492 - - - - $29,272
543,084
kWh
$15,453
1,492
kW-months/year
-
-
MMBtu
-
-
$
03: 2.6121 REDUCE HOT WATER TEMPERATURE TO THE MINIMUM REQUIRED Savings:
$787
Cost:
-
$290 5,376 $497 48 - - - - $290
5,376
kWh
$497
48
kW-months/year
-
-
MMBtu
-
-
$
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$9,758
Cost:
$1,463
- - - - $9,758 1,314 - - -
-
kWh
-
-
kW-months/year
$9,758
1,314
MMBtu
-
-
$
05: 4.1110 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$36,000
Cost:
$27,600
- - - - - - $36,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$36,000
-
$
06: 4.4310 TRAIN OPERATORS FOR MAXIMUM OPERATING EFFICIENCY Savings:
$146,432
Cost:
$17,000
- - - - - - $146,432 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$146,432
-
$
07: 4.6240 HIRE ADDITIONAL PERSONNEL TO REDUCE CHANGEOUT TIME Savings:
$332,648
Cost:
-
- - - - - - $332,648 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$332,648
-
$
TOTAL RECOMMENDED Savings:
$572,868
Cost:
$61,833
$31,182 578,522 $16,848 1,626 $9,758 1,314 $515,080 - $31,182
578,522
kWh
$16,848
1,626
kW-months/year
$9,758
1,314
MMBtu
$515,080
-
$
TOTAL IMPLEMENTED Savings:
$518,385
Cost:
$45,100
$1,910 35,438 $1,395 134 - - $515,080 - $1,910
35,438
kWh
$1,395
134
kW-months/year
-
-
MMBtu
$515,080
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes