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IAC Assessment: LM0018
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IAC Assessment: LM0018
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IAC Center Loyola Marymount University
Assessment Year 2001
Principal Product compressed gas cylinders
NAICS n/a
SIC 3463 - Nonferrous Forgings
Sales $10,000,000-$50,000,000
# of Employees 110
Plant Area (Sq.Ft.) 74,000
Annual Production 590,000 Pieces
Production Hrs. Annual 6,000
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $172,336 2,814,294 kWh $0.06
Electricity Demand $107,512 8,844 kW-months/year $12.16
Electricity Fees $5,976 - $ -
Natural Gas $164,633 29,887 MMBtu $5.51
TOTAL ENERGY COSTS $450,457
RECOMMENDED SAVINGS* $55,410 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $8,524
#|Description Savings
Cost
Status Natural Gas Personnel Changes Administrative Changes Increase in Production Natural Gas Personnel Changes Administrative Changes Increase in Production
$ MMBtu $ $ $ $ $ %
01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$8,902
Cost:
$8,000
$8,902 1,108 - - - - - - $8,902
1,108
MMBtu
-
-
$
-
-
$
-
-
%
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$724
Cost:
$350
$1,504 201 $(-780) - - - - - $1,504
201
MMBtu
$(-780)
-
$
-
-
$
-
-
%
03: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$5,910
Cost:
$11,800
- - - - $5,910 - - - -
-
MMBtu
-
-
$
$5,910
-
$
-
-
%
04: 4.431 TRAIN OPERATORS FOR MAXIMUM OPERATING EFFICIENCY Savings:
$7,800
Cost:
$2,250
- - $7,800 - - - - - -
-
MMBtu
$7,800
-
$
-
-
$
-
-
%
05: 4.625 DEVELOP STANDARD OPERATING PROCEDURES Savings:
$30,900
Cost:
$8,000
- - - - - - $30,900 - -
-
MMBtu
-
-
$
-
-
$
$30,900
-
%
06: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$1,174
Cost:
$500
- - - - - - $1,174 - -
-
MMBtu
-
-
$
-
-
$
$1,174
-
%
TOTAL RECOMMENDED Savings:
$55,410
Cost:
$30,900
$10,406 1,309 $7,020 - $5,910 - $32,074 - $10,406
1,309
MMBtu
$7,020
-
$
$5,910
-
$
$32,074
-
%
TOTAL IMPLEMENTED Savings:
$8,524
Cost:
$2,600
$1,504 201 $7,020 - - - - - $1,504
201
MMBtu
$7,020
-
$
-
-
$
-
-
%
Savings
Cost
$ MMBtu $ $ $ $ $ %
Natural Gas Personnel Changes Administrative Changes Increase in Production Natural Gas Personnel Changes Administrative Changes Increase in Production