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IAC Assessment: LM0029
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IAC Assessment: LM0029
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IAC Center Loyola Marymount University
Assessment Year 2002
Principal Product metal stampings
NAICS n/a
SIC 3469 - Metal Stampings, Nec
Sales $10,000,000-$50,000,000
# of Employees 65
Plant Area (Sq.Ft.) 640,000
Annual Production 60,000,000 Pieces
Production Hrs. Annual 2,000
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $89,256 946,320 kWh $0.09
Electricity Demand $30,497 3,811 kW-months/year $8.00
Electricity Fees $2,301 - $ -
TOTAL ENERGY COSTS $122,054
RECOMMENDED SAVINGS* $737,399 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $39,538
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Administrative Changes Primary Product Electricity Usage Electricity Demand Personnel Changes Administrative Changes Primary Product
$ kWh $ kW-months/year $ $ $ $ $ $
01: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$592
Cost:
$735
$437 3,413 $155 20 - - - - - - $437
3,413
kWh
$155
20
kW-months/year
-
-
$
-
-
$
-
-
$
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,200
Cost:
-
$913 7,115 $287 38 - - - - - - $913
7,115
kWh
$287
38
kW-months/year
-
-
$
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$15,118
Cost:
$500
$11,730 91,444 $3,688 487 $(-300) - - - - - $11,730
91,444
kWh
$3,688
487
kW-months/year
$(-300)
-
$
-
-
$
-
-
$
04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$7,628
Cost:
$700
$5,656 44,089 $1,972 264 - - - - - - $5,656
44,089
kWh
$1,972
264
kW-months/year
-
-
$
-
-
$
-
-
$
05: 4.5220 MODIFY STORAGE SPACE TO AVOID RENTAL OF A WAREHOUSE Savings:
$200,000
Cost:
$163,000
- - - - - - $200,000 - - - -
-
kWh
-
-
kW-months/year
-
-
$
$200,000
-
$
-
-
$
06: 4.6250 DEVELOP STANDARD OPERATING PROCEDURES Savings:
$40,500
Cost:
$7,960
- - - - - - - - $40,500 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
$
$40,500
-
$
07: 4.5130 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE LABOR COSTS Savings:
$45,000
Cost:
$16,500
- - - - $45,000 - - - - - -
-
kWh
-
-
kW-months/year
$45,000
-
$
-
-
$
-
-
$
08: 4.4260 MODIFY WORKLOAD Savings:
$247,361
Cost:
$15,000
- - - - - - $247,361 - - - -
-
kWh
-
-
kW-months/year
-
-
$
$247,361
-
$
-
-
$
09: 4.6520 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$165,000
Cost:
$350,000
- - - - $165,000 - - - - - -
-
kWh
-
-
kW-months/year
$165,000
-
$
-
-
$
-
-
$
10: 4.3230 OPTIMIZE LOT SIZES TO REDUCE INVENTORY CARRYING COSTS Savings:
$7,500
Cost:
$1,000
- - - - - - $7,500 - - - -
-
kWh
-
-
kW-months/year
-
-
$
$7,500
-
$
-
-
$
11: 4.3230 OPTIMIZE LOT SIZES TO REDUCE INVENTORY CARRYING COSTS Savings:
$7,500
Cost:
$1,000
- - - - - - $7,500 - - - -
-
kWh
-
-
kW-months/year
-
-
$
$7,500
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$737,399
Cost:
$556,395
$18,736 146,061 $6,102 809 $209,700 - $462,361 - $40,500 - $18,736
146,061
kWh
$6,102
809
kW-months/year
$209,700
-
$
$462,361
-
$
$40,500
-
$
TOTAL IMPLEMENTED Savings:
$39,538
Cost:
$3,935
$18,736 146,061 $6,102 809 $(-300) - $15,000 - - - $18,736
146,061
kWh
$6,102
809
kW-months/year
$(-300)
-
$
$15,000
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ $
Electricity Usage Electricity Demand Personnel Changes Administrative Changes Primary Product Electricity Usage Electricity Demand Personnel Changes Administrative Changes Primary Product