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IAC Assessment: LM0044
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IAC Assessment: LM0044
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IAC Center Loyola Marymount University
Assessment Year 2002
Principal Product tools
NAICS n/a
SIC 3423 - Hand And Edge Tools, Nec
Sales $10,000,000-$50,000,000
# of Employees 170
Plant Area (Sq.Ft.) 92,000
Annual Production 357,500 Pieces
Production Hrs. Annual 2,040
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $97,980 893,580 kWh $0.11
Electricity Demand $32,018 3,900 kW-months/year $8.21
Electricity Fees $830 - $ -
Natural Gas $3,987 635 MMBtu $6.28
TOTAL ENERGY COSTS $134,815
RECOMMENDED SAVINGS* $410,128 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $235,910
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Administrative Changes Primary Raw Material By-product Production Increase in Production Electricity Usage Electricity Demand Personnel Changes Administrative Changes Primary Raw Material By-product Production Increase in Production
$ kWh $ kW-months/year $ $ $ $ $ $ $ $ $ %
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,025
Cost:
$625
$4,169 34,849 $1,636 205 $(-780) - - - - - - - - - $4,169
34,849
kWh
$1,636
205
kW-months/year
$(-780)
-
$
-
-
$
-
-
$
-
-
$
-
-
%
02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$3,530
Cost:
$3,825
$2,458 20,545 $1,072 134 - - - - - - - - - - $2,458
20,545
kWh
$1,072
134
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
$
-
-
%
03: 2.7133 USE SEPARATE SWITCHES ON PERIMETER LIGHTING WHICH MAY BE TURNED OFF WHEN NATURAL LIGHT IS AVAILABLE Savings:
$5,678
Cost:
$2,120
$3,533 29,534 $2,145 269 - - - - - - - - - - $3,533
29,534
kWh
$2,145
269
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
$
-
-
%
04: 4.3220 ELIMINATE OLD STOCK AND MODIFY INVENTORY CONTROL Savings:
$14,885
Cost:
-
- - - - - - - - - - $14,885 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
$14,885
-
$
-
-
%
05: 4.2140 PURCHASE APPROPRIATELY SIZED MATERIAL Savings:
$216,000
Cost:
$3,400
- - - - - - - - $216,000 - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
$
$216,000
-
$
-
-
$
-
-
%
06: 4.6250 DEVELOP STANDARD OPERATING PROCEDURES Savings:
$159,315
Cost:
$6,792
- - - - - - - - - - - - $159,315 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
$
$159,315
-
%
07: 4.4540 MODIFY STARTUP/SHUTDOWN TIMES Savings:
$5,695
Cost:
$300
- - $7,825 - $(-20,250) - $18,120 - - - - - - - -
-
kWh
$7,825
-
kW-months/year
$(-20,250)
-
$
$18,120
-
$
-
-
$
-
-
$
-
-
%
TOTAL RECOMMENDED Savings:
$410,128
Cost:
$17,062
$10,160 84,928 $12,678 608 $(-21,030) - $18,120 - $216,000 - $14,885 - $159,315 - $10,160
84,928
kWh
$12,678
608
kW-months/year
$(-21,030)
-
$
$18,120
-
$
$216,000
-
$
$14,885
-
$
$159,315
-
%
TOTAL IMPLEMENTED Savings:
$235,910
Cost:
$4,025
$4,169 34,849 $1,636 205 $(-780) - - - $216,000 - $14,885 - - - $4,169
34,849
kWh
$1,636
205
kW-months/year
$(-780)
-
$
-
-
$
$216,000
-
$
$14,885
-
$
-
-
%
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ $ $ $ $ %
Electricity Usage Electricity Demand Personnel Changes Administrative Changes Primary Raw Material By-product Production Increase in Production Electricity Usage Electricity Demand Personnel Changes Administrative Changes Primary Raw Material By-product Production Increase in Production