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IAC Assessment: LM0045
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IAC Assessment: LM0045
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IAC Center Loyola Marymount University
Assessment Year 2002
Principal Product heat treating service
NAICS n/a
SIC 3398 - Metal Heat Treating
Sales $1,000,000-$5,000,000
# of Employees 32
Plant Area (Sq.Ft.) 26,000
Annual Production 4,000,000 Pounds
Production Hrs. Annual 6,240
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $92,255 763,300 kWh $0.12
Electricity Demand $19,367 2,364 kW-months/year $8.19
Electricity Fees $(-549) - $ -
Natural Gas $168,138 32,559 MMBtu $5.16
TOTAL ENERGY COSTS $279,211
RECOMMENDED SAVINGS* $426,893 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $44,431
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$2,878
Cost:
$5,000
- - - - $2,878 561 - - - - - - -
-
kWh
-
-
kW-months/year
$2,878
561
MMBtu
-
-
Tgal
-
-
$
-
-
$
02: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$4,317
Cost:
$1,000
- - - - $4,317 939 - - - - - - -
-
kWh
-
-
kW-months/year
$4,317
939
MMBtu
-
-
Tgal
-
-
$
-
-
$
03: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$3,903
Cost:
-
$3,724 27,581 $179 53 - - - - - - - - $3,724
27,581
kWh
$179
53
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
04: 3.3131 USE EVAPORATION TO CONCENTRATE MATERIAL Savings:
$3,478
Cost:
$5,500
- - - - - - $3,478 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$3,478
-
Tgal
-
-
$
-
-
$
05: 4.1110 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$37,050
Cost:
$11,250
- - - - - - - - - - $37,050 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
$37,050
-
$
06: 4.7310 ADVERTISE PRODUCT OR SERVICE Savings:
$198,750
Cost:
$2,000
- - - - - - - - $198,750 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$198,750
-
$
-
-
$
07: 4.1110 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$176,517
Cost:
$2,000
- - - - - - - - $176,517 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$176,517
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$426,893
Cost:
$26,750
$3,724 27,581 $179 53 $7,195 1,500 $3,478 - $375,267 - $37,050 - $3,724
27,581
kWh
$179
53
kW-months/year
$7,195
1,500
MMBtu
$3,478
-
Tgal
$375,267
-
$
$37,050
-
$
TOTAL IMPLEMENTED Savings:
$44,431
Cost:
$16,750
$3,724 27,581 $179 53 - - $3,478 - - - $37,050 - $3,724
27,581
kWh
$179
53
kW-months/year
-
-
MMBtu
$3,478
-
Tgal
-
-
$
$37,050
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes