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IAC Assessment: LM0091
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IAC Assessment: LM0091
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IAC Center Loyola Marymount University
Assessment Year 2005
Principal Product Investment castings
NAICS 331512 - Steel Investment Foundries
SIC 3324 - Steel Investment Foundries
Sales $1,000,000-$5,000,000
# of Employees 20
Plant Area (Sq.Ft.) 15,000
Annual Production 200,000 Pounds
Production Hrs. Annual 2,000
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $43,385 430,804 kWh $0.10
Electricity Demand $20,740 3,096 kW-months/year $6.70
Electricity Fees $(-591) - $ -
Natural Gas $34,444 4,318 MMBtu $7.98
TOTAL ENERGY COSTS $97,978
RECOMMENDED SAVINGS* $73,002 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $45,002
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Product Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Product
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$709
Cost:
$300
$489 4,839 $220 28 - - - - - - $489
4,839
kWh
$220
28
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$1,029
Cost:
$683
- - - - $1,029 137 - - - - -
-
kWh
-
-
kW-months/year
$1,029
137
MMBtu
-
-
$
-
-
$
03: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$764
Cost:
$240
- - - - $764 102 - - - - -
-
kWh
-
-
kW-months/year
$764
102
MMBtu
-
-
$
-
-
$
04: 4.5130 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE LABOR COSTS Savings:
$28,000
Cost:
$1,260
- - - - - - $28,000 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$28,000
-
$
-
-
$
05: 4.6520 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$8,750
Cost:
$200
- - - - - - $8,750 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$8,750
-
$
-
-
$
06: 4.1220 DEVELOP STANDARD PROCEDURES TO IMPROVE INTERNAL YIELDS Savings:
$16,875
Cost:
$2,150
- - - - - - - - $16,875 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$16,875
-
$
07: 4.4230 MOVE PRODUCT USING MECHANICAL MEANS Savings:
$16,875
Cost:
$1,600
- - - - - - - - $16,875 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$16,875
-
$
TOTAL RECOMMENDED Savings:
$73,002
Cost:
$6,433
$489 4,839 $220 28 $1,793 239 $36,750 - $33,750 - $489
4,839
kWh
$220
28
kW-months/year
$1,793
239
MMBtu
$36,750
-
$
$33,750
-
$
TOTAL IMPLEMENTED Savings:
$45,002
Cost:
$5,173
$489 4,839 $220 28 $1,793 239 $8,750 - $33,750 - $489
4,839
kWh
$220
28
kW-months/year
$1,793
239
MMBtu
$8,750
-
$
$33,750
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Product Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Product