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IAC Assessment: LM0124
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IAC Assessment: LM0124
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IAC Center Loyola Marymount University
Assessment Year 2007
Principal Product aluminum die castings
NAICS 331523 - Nonferrous Metal Die-Casting Foundries
SIC 3363 - Aluminum Die-castings
Sales $5,000,000-$10,000,000
# of Employees 42
Plant Area (Sq.Ft.) 50,000
Annual Production 2,470,000 Pounds
Production Hrs. Annual 4,446
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $125,387 1,534,031 kWh $0.08
Electricity Demand $75,574 6,731 kW-months/year $11.23
Electricity Fees $26,954 - $ -
Natural Gas $112,216 12,035 MMBtu $9.32
TOTAL ENERGY COSTS $340,131
RECOMMENDED SAVINGS* $255,866 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $238,523
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Primary Raw Material Increase in Production Electricity Usage Electricity Demand Natural Gas Primary Raw Material Increase in Production
$ kWh $ kW-months/year $ MMBtu $ $ $ %
01: 4.1320 PURCHASE NEW EQUIPMENT TO REDUCE MATERIAL USE / COST Savings:
$7,858
Cost:
$2,500
- - - - $3,029 345 $4,829 - - - -
-
kWh
-
-
kW-months/year
$3,029
345
MMBtu
$4,829
-
$
-
-
%
02: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$2,223
Cost:
$1,300
$1,790 17,363 $433 47 - - - - - - $1,790
17,363
kWh
$433
47
kW-months/year
-
-
MMBtu
-
-
$
-
-
%
03: 4.3110 SCHEDULE DELIVERIES ACCORDING TO DEMAND Savings:
$151,200
Cost:
$2,000
- - - - - - - - $151,200 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$151,200
-
%
04: 4.6420 INSTALL SENSORS TO DETECT AND AVOID JAMS Savings:
$15,120
Cost:
$1,400
$263 3,300 $160 14 - - - - $14,697 - $263
3,300
kWh
$160
14
kW-months/year
-
-
MMBtu
-
-
$
$14,697
-
%
05: 4.1310 MODIFY PROCESS TO REDUCE MATERIAL USE/COST Savings:
$44,787
Cost:
$1,000
$1,436 18,000 - - $1,892 172 $41,459 - - - $1,436
18,000
kWh
-
-
kW-months/year
$1,892
172
MMBtu
$41,459
-
$
-
-
%
06: 4.6110 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$34,678
Cost:
$2,000
$658 8,250 - - - - - - $34,020 - $658
8,250
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$34,020
-
%
TOTAL RECOMMENDED Savings:
$255,866
Cost:
$10,200
$4,147 46,913 $593 61 $4,921 517 $46,288 - $199,917 - $4,147
46,913
kWh
$593
61
kW-months/year
$4,921
517
MMBtu
$46,288
-
$
$199,917
-
%
TOTAL IMPLEMENTED Savings:
$238,523
Cost:
$7,500
$2,094 26,250 - - $4,921 517 $46,288 - $185,220 - $2,094
26,250
kWh
-
-
kW-months/year
$4,921
517
MMBtu
$46,288
-
$
$185,220
-
%
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ %
Electricity Usage Electricity Demand Natural Gas Primary Raw Material Increase in Production Electricity Usage Electricity Demand Natural Gas Primary Raw Material Increase in Production