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IAC Assessment: MA0005
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IAC Assessment: MA0005
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IAC Center University of Massachusetts
Assessment Year 1984
Principal Product FORGINGS
NAICS n/a
SIC 3462 - Iron And Steel Forgings
Sales $10,000,000-$50,000,000
# of Employees 225
Plant Area (Sq.Ft.) 0
Annual Production 3,000,000 Pounds
Production Hrs. Annual 4,500
Location (State) MA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $169,924 2,259,086 kWh $0.08
Natural Gas $33,848 32,963 MMBtu $1.03
Fuel Oil #6 $203,238 5,624 MMBtu $36.14
TOTAL ENERGY COSTS $407,010
RECOMMENDED SAVINGS* $89,861 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $25,072
#|Description Savings
Cost
Status Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes
$ kWh $ MMBtu $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$553
Cost:
$62
$553 7,327 - - - - $553
7,327
kWh
-
-
MMBtu
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$314
Cost:
-
$364 4,982 - - $(-50) - $364
4,982
kWh
-
-
MMBtu
$(-50)
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,993
Cost:
$200
$1,993 26,671 - - - - $1,993
26,671
kWh
-
-
MMBtu
-
-
$
04: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$64,789
Cost:
$140,000
- - $64,789 10,500 - - -
-
kWh
$64,789
10,500
MMBtu
-
-
$
05: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$22,212
Cost:
-
- - $22,212 3,600 - - -
-
kWh
$22,212
3,600
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$89,861
Cost:
$140,262
$2,910 38,980 $87,001 14,100 $(-50) - $2,910
38,980
kWh
$87,001
14,100
MMBtu
$(-50)
-
$
TOTAL IMPLEMENTED Savings:
$25,072
Cost:
$262
$2,910 38,980 $22,212 3,600 $(-50) - $2,910
38,980
kWh
$22,212
3,600
MMBtu
$(-50)
-
$
Savings
Cost
$ kWh $ MMBtu $ $
Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes