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IAC Assessment: MA0247
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IAC Assessment: MA0247
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IAC Center University of Massachusetts
Assessment Year 1992
Principal Product ALUMINUM CASTINGS
NAICS n/a
SIC 3365 - Aluminum Foundries
Sales $5,000,000-$10,000,000
# of Employees 96
Plant Area (Sq.Ft.) 0
Annual Production 1,250,000 Pounds
Production Hrs. Annual 4,125
Location (State) CT
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $218,255 1,857,562 kWh $0.12
Natural Gas $184,256 28,036 MMBtu $6.57
Fuel Oil #2 $27,117 4,970 MMBtu $5.46
TOTAL ENERGY COSTS $429,628
RECOMMENDED SAVINGS* $28,488 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $23,541
#|Description Savings
Cost
Status Electricity Usage Natural Gas Fuel Oil #2 Administrative Changes Electricity Usage Natural Gas Fuel Oil #2 Administrative Changes
$ kWh $ MMBtu $ MMBtu $ $
01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$15,161
Cost:
$23,631
$(-482) (-4,103) $15,643 2,381 - - - - $(-482)
(-4,103)
kWh
$15,643
2,381
MMBtu
-
-
MMBtu
-
-
$
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$4,947
Cost:
$1,780
- - $4,947 753 - - - - -
-
kWh
$4,947
753
MMBtu
-
-
MMBtu
-
-
$
03: 2.2531 RE-SIZE CHARGING OPENINGS OR ADD MOVABLE COVER OR DOOR Savings:
$4,936
Cost:
$1,200
- - - - $4,936 904 - - -
-
kWh
-
-
MMBtu
$4,936
904
MMBtu
-
-
$
04: 2.2424 USE HEAT IN FLUE GASES TO PREHEAT PRODUCTS OR MATERIALS Savings:
$335
Cost:
$990
- - $335 51 - - - - -
-
kWh
$335
51
MMBtu
-
-
MMBtu
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$801
Cost:
$12
$895 7,620 - - - - $(-94) - $895
7,620
kWh
-
-
MMBtu
-
-
MMBtu
$(-94)
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,619
Cost:
$1,500
$1,619 13,775 - - - - - - $1,619
13,775
kWh
-
-
MMBtu
-
-
MMBtu
-
-
$
07: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$689
Cost:
-
$689 5,862 - - - - - - $689
5,862
kWh
-
-
MMBtu
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$28,488
Cost:
$29,113
$2,721 23,154 $20,925 3,185 $4,936 904 $(-94) - $2,721
23,154
kWh
$20,925
3,185
MMBtu
$4,936
904
MMBtu
$(-94)
-
$
TOTAL IMPLEMENTED Savings:
$23,541
Cost:
$27,333
$2,721 23,154 $15,978 2,432 $4,936 904 $(-94) - $2,721
23,154
kWh
$15,978
2,432
MMBtu
$4,936
904
MMBtu
$(-94)
-
$
Savings
Cost
$ kWh $ MMBtu $ MMBtu $ $
Electricity Usage Natural Gas Fuel Oil #2 Administrative Changes Electricity Usage Natural Gas Fuel Oil #2 Administrative Changes