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IAC Assessment: MA0322
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IAC Assessment: MA0322
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IAC Center University of Massachusetts
Assessment Year 1995
Principal Product Flat Rolled Copper Alloys
NAICS n/a
SIC 3351 - Copper Rolling And Drawing
Sales $10,000,000-$50,000,000
# of Employees 145
Plant Area (Sq.Ft.) 418,300
Annual Production 7,000,000 Pounds
Production Hrs. Annual 6,240
Location (State) MA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $869,632 10,055,979 kWh $0.09
Natural Gas $231,808 44,978 MMBtu $5.15
Fuel Oil #4 $107,604 57,721 MMBtu $1.86
TOTAL ENERGY COSTS $1,254,883
RECOMMENDED SAVINGS* $188,198 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $93,894
#|Description Savings
Cost
Status Electricity Usage Natural Gas Fuel Oil #4 Water Disposal Other Liquid (non-haz) Other Liquid (haz) Electricity Usage Natural Gas Fuel Oil #4 Water Disposal Other Liquid (non-haz) Other Liquid (haz)
$ kWh $ MMBtu $ MMBtu $ Tgal $ gal $ gal
01: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$62,376
Cost:
$150,000
- - $12,100 2,345 $50,276 26,972 - - - - - - -
-
kWh
$12,100
2,345
MMBtu
$50,276
26,972
MMBtu
-
-
Tgal
-
-
gal
-
-
gal
02: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$20,120
Cost:
$1,500
$20,120 232,708 - - - - - - - - - - $20,120
232,708
kWh
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
gal
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$6,158
Cost:
$2,200
$6,158 71,219 - - - - - - - - - - $6,158
71,219
kWh
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
gal
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$6,082
Cost:
$17,946
$6,082 70,340 - - - - - - - - - - $6,082
70,340
kWh
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
gal
05: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$2,750
Cost:
$500
$3,420 39,566 - - - - $(-670) (-590,961) - - - - $3,420
39,566
kWh
-
-
MMBtu
-
-
MMBtu
$(-670)
(-590,961)
Tgal
-
-
gal
-
-
gal
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$684
Cost:
$578
$684 11,723 - - - - - - - - - - $684
11,723
kWh
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
gal
07: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$384
Cost:
$945
- - - - $384 206 - - - - - - -
-
kWh
-
-
MMBtu
$384
206
MMBtu
-
-
Tgal
-
-
gal
-
-
gal
08: 3.3133 USE OTHER WASTE CONCENTRATION METHODS Savings:
$61,150
Cost:
$85,000
$49,000 628,664 - - - - - - - - $12,150 2,475 $49,000
628,664
kWh
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
gal
$12,150
2,475
gal
09: 3.5242 RECOVER METALS FROM SPENT SOLUTIONS AND RECYCLE Savings:
$28,494
Cost:
$57,500
$(-5,094) (-65,358) - - - - - - $(-101) (-2,819) $33,689 - $(-5,094)
(-65,358)
kWh
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
$(-101)
(-2,819)
gal
$33,689
-
gal
TOTAL RECOMMENDED Savings:
$188,198
Cost:
$316,169
$80,370 988,862 $12,100 2,345 $50,660 27,178 $(-670) (-590,961) $(-101) (-2,819) $45,839 2,475 $80,370
988,862
kWh
$12,100
2,345
MMBtu
$50,660
27,178
MMBtu
$(-670)
(-590,961)
Tgal
$(-101)
(-2,819)
gal
$45,839
2,475
gal
TOTAL IMPLEMENTED Savings:
$93,894
Cost:
$107,591
$81,360 1,002,931 - - $384 206 - - - - $12,150 2,475 $81,360
1,002,931
kWh
-
-
MMBtu
$384
206
MMBtu
-
-
Tgal
-
-
gal
$12,150
2,475
gal
Savings
Cost
$ kWh $ MMBtu $ MMBtu $ Tgal $ gal $ gal
Electricity Usage Natural Gas Fuel Oil #4 Water Disposal Other Liquid (non-haz) Other Liquid (haz) Electricity Usage Natural Gas Fuel Oil #4 Water Disposal Other Liquid (non-haz) Other Liquid (haz)