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IAC Assessment: MA0329
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IAC Assessment: MA0329
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IAC Center University of Massachusetts
Assessment Year 1995
Principal Product Grinding Machines
NAICS n/a
SIC 3541 - Machine Tools, Metal Cutting Types
Sales $10,000,000-$50,000,000
# of Employees 135
Plant Area (Sq.Ft.) 194,000
Annual Production 48 Pieces
Production Hrs. Annual 5,300
Location (State) VT
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $311,710 3,462,192 kWh $0.09
Fuel Oil #2 $66,006 17,063 MMBtu $3.87
TOTAL ENERGY COSTS $377,716
RECOMMENDED SAVINGS* $37,369 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $26,830
#|Description Savings
Cost
Status Electricity Usage Fuel Oil #2 Electricity Usage Fuel Oil #2
$ kWh $ MMBtu
01: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$10,539
Cost:
$750
$1,847 20,516 $8,692 2,246 $1,847
20,516
kWh
$8,692
2,246
MMBtu
02: 2.8123 PAY UTILITY BILLS ON TIME Savings:
$6,219
Cost:
-
$6,219 - - - $6,219
-
kWh
-
-
MMBtu
03: 2.1231 ESTABLISH BURNER MAINTENANCE SCHEDULE FOR BOILERS Savings:
$5,088
Cost:
$1,950
- - $5,088 1,315 -
-
kWh
$5,088
1,315
MMBtu
04: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$4,392
Cost:
-
$4,392 - - - $4,392
-
kWh
-
-
MMBtu
05: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$3,663
Cost:
$9,216
$4,544 50,410 $(-881) (-227) $4,544
50,410
kWh
$(-881)
(-227)
MMBtu
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,356
Cost:
$1,200
$3,356 39,273 - - $3,356
39,273
kWh
-
-
MMBtu
07: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$2,306
Cost:
-
$2,306 25,498 - - $2,306
25,498
kWh
-
-
MMBtu
08: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$1,463
Cost:
$300
- - $1,463 378 -
-
kWh
$1,463
378
MMBtu
09: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$343
Cost:
$333
$343 3,810 - - $343
3,810
kWh
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$37,369
Cost:
$13,749
$23,007 139,507 $14,362 3,712 $23,007
139,507
kWh
$14,362
3,712
MMBtu
TOTAL IMPLEMENTED Savings:
$26,830
Cost:
$12,999
$21,160 118,991 $5,670 1,466 $21,160
118,991
kWh
$5,670
1,466
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Fuel Oil #2 Electricity Usage Fuel Oil #2